Method for Improving Mash Efficiency

Brewing beer is an art unto itself.

There is a lot that goes into the process, from the ingredient stage to the beer-chugging stage.

Taking anywhere from about a week to several months, and maybe even years, the preparation of beer is probably a topic unto itself.

 

One of the most important steps in this preparation process is that of mash and mashing.

For those who aren’t familiar with this, it is a terminology used to explain the process of beer brewing. The term is refers to the process of ‘mashing’, where malted barley, supplemented with other ingredients like corn, rye or wheat, is mixed with warm water to begin the fermentation process.

The mixture of all these ingredients is what is called as ‘mash’, and is one of the most important stages in the beer brewing process.

And if there is one thing about the mashing process that brewers are interested in, it is the efficiency.

Simply put, brewers want the highest possible levels of efficiency when it comes to the mash, as a high efficiency translates to greater productivity and thereby, better profits.

There are several ways in which this is achieved. Mentioned in the list below are some of the most useful ways in which the mash efficiency of the beer can be improved upon.

 

  1. Improve the Milling Quality

If there is one step that would greatly increase the efficiency of the mashing stage, it would be the milling process.

The milling process reduces the size of the grains into smaller pieces and particles, allowing them to be broken down faster during the beer preparation process.

The best way to do this is through the use of a dual roller mill, in which allows for the grain to get crushed, and letting a good part of the husk to remain intact. It should be added that if the husk is milled too finely, it might just get clogged in the mash filter, and end up creating a blockage.

 

  1. Use Hot Water

The usage of hot water allows for the mixture to move more freely, thereby allowing for the finished product, i.e. wort, to flow freely.

The preferred temperature is around 168 F, which is generally considered as an ideal temperature to go for. Also, it is a good idea to steadily work up to this temperature, rather than directly using hot water for this purpose.

 

  1. Sparge Slowly, rather than Quickly

Sparging refers to the moistening of the barley and other ingredients, with the steady sprinkling of water.

Doing this too fast will not allow for the sugars present in the ingredients to be properly extracted. In other words, a good portion of the ingredients can end up a waste by sparging too quickly.

By sparging the ingredients slowly, you should be able to get the most out of each batch of ingredients that are used.

 

  1. Use a Simple Mash Tun

A mash tun can be defined as a plate or container used during the mashing process, to convert starches into sugars.

There are many varieties and designs of the same available, which might tempt you into going for them. But the fact is that the best mash tuns are those simple in design. Find one whose construction is simple in nature, rather than complex, as it allows for the free flow of ingredients throughout the mashing process.

 

  1. Maintain a Clean Operation

If there is one thing that reduces efficiency overtime, it is a clogged and inefficient brewing system, which includes, among others, the mashing part as well.

Therefore, make sure that the equipment used for the brewing process is as clean and efficient as possible at all times. In other words, ensure that there are no residues, old stock, and husk and so on clogging any part of the system.

One of the best ways to achieve this is through routine maintenance, wherein the entire system gets cleaned out at regular intervals. This is something that you’ll have to decide, based on the quantity of the production.

 

 

Last but not the least, it should be added that there are indeed many more ways in which the efficiency of the mashing stage can be raised.

The above mentioned steps are but some of the most important and common ones that are used by the beer industry.

What Is The Best Way And Best Ingredients To Brew Your Own Beer At Home?

If there is one thing that people love to drink, it is beer.

The drink has been a popular choice for a lot of people, for a long time.

Also, judging by the current trends, it is clear that this is something that is here to stay.

 

For many people, beer from their local pub is more than enough to satisfy this desire.

But there are others who would like something a bit more different; enter homemade beer.

For those who are new to this subject, homemade beer is that beer which is brewed at home, as opposed to being produced at a factory.

It is the traditional way in which beer was always produced, and something which has gained resurgence among beer fans everywhere.

When it comes to homemade beer, there are several things that can be taken into consideration, to prepare it in the right manner. Some of them have been listed out below.

 

  1. Use a Brewing Kit

There is a reason why brewing kits are popular with beer fans.

Brewing beer on your own can be a rather difficult task, given the many steps that it encompasses.

A suitable brewing kit allows for the entire process to be the integrated into a single system, making it easier for those interested in a homemade brew, to achieve it without any difficulty. This is especially easy, when you use systems that come integrated with all that you ever need, from the actual equipment, to the tools required for measuring temperature, pressure, pH, etc.

 

  1. Provide the Ideal Temperature

The next thing to take into consideration is maintaining the ideal temperature.

Large breweries have the tools and knowhow to maintain the ideal temperature required for brewing beer. The same cannot be said for those who would like to brew it at home. This can lead to inefficiencies in the beer production process.

A good starting point would be to simply make the brew away from sources of heat like direct sunlight.

 

  1. Provide the Right Level of Hydration

The next thing to take into consideration is the hydration level, as a suitable hydration level is required for the ingredients to be processed from the raw stage to the final beer.

The aim of hydration is to ensure that the ingredients are just right, meaning that it is neither sticky nor watery.

 

  1. Check the pH Levels

This is one of the more difficult things to pull off, but if you can, you’ll be able to drastically raise the overall efficiency of the beer.

In general, the mash stage of the beer production process should be about 5.2-5.5, while the fermentation stage should be about 4.2.

 

  1. Create the Ideal Storage Conditions

Last but not the least; make sure that you have the ideal conditions to store the finished product.

In general, it is a good idea to store the beer in sealed bottles, away from heat and preferably away from sunlight.

 

 

As for the ingredients aspect of making homemade beer, there are several considerations worth taking into account.

In the list below, are some of the most important and frequently used ingredients, when it comes to homemade beer.

 

  1. Hops

Hops are the flowers of the Hop plant.

Bitter in taste, it is used for giving beer the iconic bitter taste that is known the world over.

In addition to this, it is also used to give the beer its signature aroma and stability as well.

 

  1. Malts

A ‘malt’ is any kind of grain that is used during beer making.

It is the grains that have been germinated and dried in a process called ‘malting’, for the purpose of fermentation.

Almost any kind of grain can be used in this process. One of the most common grains used are barley. Other grains that are also used include, but are not limited to wheat, rice, corn, etc.

 

  1. Yeast

While this is not exactly an ingredient, it is still part of the larger mix, and used in the fermentation process that produces the final beer.

 

  1. Flavorings

This can be just about anything and everything.

Among them are such ingredients such as vanilla, chocolate, spices, etc, all of which are used for producing customized beer flavors.

These are usually added towards the end of the brewing process, although some may be added in the beginning.

 

 

In all, making homemade beer can be a fun and interesting adventure unto itself.

So if you are a fan of beer, or would just like to try a hand at this art, just go for it.

It’s going to be one of the most memorable things that you’ll ever do.

Method for Improving Beer Brewing Efficiency

If there is one drink that is highly popular in social circles, it would be beer.

It is one of the drinks of choice for many people, and has become an integral part of modern society and culture.

 

For those who are into this industry, things are a lot more than just drinking socially.

To them, it’s a business and a way of life. And if there is one thing that matters in these circles, it would be productivity.

All businesses, without exception, will require a certain degree of productivity to maintain viability. Without this efficiency, it is entirely possible that the business can go down under.

Then again, it may not always be a business that cares about beer brewing efficiency. In other cases, it might just be someone trying to prepare a good home brew, without the profits in mind.

Either way, there are a lot of questions as to how this efficiency can be achieved.

The solution to the efficiency question is not something that has a simple answer.

On the contrary, there are hosts of different ways in which the efficiency can be raised. Some of the most useful strategies for improving beer brewing efficiency are laid out in the steps mentioned below:

 

  1. Improve Grain Milling

This is one of the best ways in which the efficiency of the beer brewing process can be increased.

The reason for this is because finer particles can be processed and broken down easier than those which are large in size.

One of the best ways to get the process done right is through the use of a double roller mill, which allows for the inner part of the grain to be crushed, while leaving the husk more or less intact.

 

  1. Maintain Optimal Temperatures, Especially During Fermentation

Another useful step that can be used to raise the efficiency of the brewing process would be the maintenance of an optimal temperature.

This is because the right temperature can help in the proper breakdown of the ingredients, while the opposite will occur if a suitable temperature is not available.

The ideal temperature in general, for the preparation of beer is approximately 42 F and 48 F.

 

  1. Ensure a Clean Filtration System

The filtration system helps in sieving out the pure wort, etc from the husk and other residue.

The clogging of this system can result in a greatly reduced degree of efficiency than what would have otherwise been the case.

It is therefore necessary that the filtration system is cleaned out at regular intervals, and prevent the accumulation of any residue in it.

 

  1. Clean Up the Entire Brewing Equipment at Regular Intervals

This is more of a general but important step that has to be undertaken, and an extension of the previous point.

Almost any equipment will eventually get clogged and filled with the residue of the previous batches. This means that unless the accumulated wastes are eliminated in a suitable manner, there will be a steady reduction in the overall efficiency as well.

It is therefore necessary that the equipment is cleaned up at regular intervals, so as to maintain optimum efficiency.

 

  1. Slow Down the Sparging Process

The sparging process refers to the process where the ingredients are sprayed with water, so as to moisten them.

It is a good idea to slow down this process, using as slow and steady a water source as possible, so as to allow for all of the sugars to be extracted from the ingredients, for wort preparation.

Should the flow of water be too fast, a good portion of the sugars might just end up still in the mix, rather than with the already extracted wort.

 

  1. Maintain Optimal pH Levels

The pH of any liquid, or substance for that matter, explains how basic or acidic it is.

In order for the beer to be produced in an efficient manner, it is important that the pH of the mixture is in the ideal range.

For example, the ideal pH of the mashing process is around 5.2 to 5.5, for it is at this range that the ingredients are broken down in the most efficient way possible. Likewise, the ideal pH for the fermentation process is about 4.2, in order for the yeast to adequately act on the ingredients. Similar variations exist at other stages of the brewing process as well.

If the ideal pH doesn’t exist, it can be achieved through the addition of suitable chemicals like calcium chloride, calcium carbonate, etc.

  1. Maintain Optimal Hydration Levels

This is one of the more ignored strategies to increase brewing efficiencies.

The fermentation process requires an optimal level of hydration, or quantity of water, for the ingredients to be turned into alcohol.

It is therefore important that adequate amounts of water be used, such that the mix used for brewing is neither too sticky, nor watery. The ideal combination of the mix should be somewhere between these two distinct ends.

 

 

As a whole, the above mentioned steps are some of the best ways in which the efficiency of beer brewing can be improved significantly.

Do note that there are many more such steps as well, that can be applied. The above mentioned steps are but some of the most popular ones around used by businesses and individuals alike.

How Do Micro/Nano Breweries Carbonate Their Kegs?

Microbreweries are a popular choice for those in beer circles.

Given their unique tastes, authentic and often secretive recipes, and limited batches, craft beers often have a cult-like following like no other.

 

As distinct and unique as each of them may be, there is one characteristics that is common for both craft and industrial beer; carbonation.

The carbonation of the drinks, i.e. making them ‘fizz’, has been one of the most iconic traits for beers as well as other alcohols.

In fact, you could say that it is rather difficult for many people to think of non-carbonated beers, given how iconic they’ve become. You could say that at times, it gets rather unusually to come across beer that hasn’t been carbonated, even though it is entirely possible to have beers without any of it to begin with.

This brings us to the issue of the actual carbonation, and the way it is actually done; especially in the case of microbreweries.

There are two steps in which the carbonation of beer takes place, namely, natural and artificial.

 

  1. Natural Carbonation

This is one of the most commonly used practices for carbonating beer.

The natural carbonation of the beer, and other alcohols, takes place during the fermentation process. During this process, ingredients such as barley are allowed to ferment, which produces carbon dioxide as a waste product.

While much of this is lost during the production process, there is usually a portion of it left behind.

Another way, in which this is achieved, is by allowing the beer to continue fermenting after it has been bottled. Rather than allowing the fermentation process to be completed by the time it is to be packaged, the process is allowed to continue even after it has been bottled. This allows for better carbonation, given that the bottling seals up the environment in which the beer ferments.

All of this results in a beer that is naturally carbonated, to a certain extent. While this might seem like a lot, the reality is that there is much to be desired, for those who are into fizzy beer. This is where artificial carbonation comes into the picture.

 

  1. Artificial Carbonation

As the name would suggest, artificial carbonation is the process by which the beer is artificially carbonated, with the help of various equipment.

The most common strategy used for carbonation, is through what is called ‘forced carbonation’, where the process of carbonation is done by placing the beer in a sealed container, after the beer has been chilled. Once this has been done, carbon dioxide is forced into the container, and allowed to remain for a couple of days. The pressure and temperature variations allow for the carbon dioxide gas to be steadily absorbed into the beer, and achieve the kind of carbonation so desired. Eventually, usually in a few days or about a week at most, the carbon dioxide will get fully absorbed, giving the beer the iconic fizzy flavor.

Forced carbonation is the most commonly used strategy to carbonate kegs, almost everywhere. This is because it is one of the most cost efficient, simple and easy ways to go about with the carbonation process.

It should also be added here that the carbonation will still decline with the passage of time, as the gas will eventually escape into the surroundings, unless stored under pressure. It is very much similar to aerated drinks such as colas, where any cola that isn’t stored under pressure will eventually lose its ‘fizziness’, due to the carbon dioxide escaping into its surroundings.

The only way that this carbonation of the beer can be preserved, is if it is stored in the same conditions that allowed for the carbonation to take place. In other words, the carbonated beer must be stored under pressure and low temperature conditions, if the carbon dioxide is to remain in it.

 

In all, the information presented above gives a rough idea as to the way in which the carbonation process is carried out in microbreweries.

While the way in which the exact process may happen will certainly vary from one business to the other, almost all of the other details will remain the same to a large extent, giving you that sparkling mug that you crave for.

What’s The Best Kit To Buy For Home Brewing Craft Beers?

To a large extent, much of the beer that we get is commercially produced, in massive factory compounds.

Likewise, you can also find some of the beer produced in limited quantities, in such places as small businesses, commonly known as micro breweries.

In addition to the above, you have the category of homemade beers, which is something of a unique treasure and heritage unto itself. Although it used to be the mainstay of beer in society for a very long time, homemade beers have steadily given way to mass production. It is only now that it has started to make resurgence in beer circles everywhere.

For those interested in homemade beer, there is a wealth of resources to tap into.

One of the most important is that of home brewing kits, which allow for beer to be made at home with little to no effort.

This brings up the question of what’s the best kit to buy, if one would like to make homemade craft beers.

There are a variety of different options to go for. Depending on where you live, the exact choices will vary. At the same time however, the points given below are rather universal in nature.

 

  1. Provides the Complete Set

This is one of the most important things that must be taken into account.

Making beer at home is no different than in the industry; the only variation is that one is in a factory, while another one is where you live.

Therefore, there is no real difference in the actual beer making process. You will still have to deal with the washing, fermentation, filtration, etc, all of which comes with their own set of equipment.

It is important that you have all of the necessary equipment available in the same kit, rather than having a piece of it. This will help you avoid additional purchases later on.

 

  1. Beer Production Capacity

The next thing to take into account is the beer production capacity.

Before you go for any beer making kit, make sure that you pick out a kit that allows you to produce it in large quantities with relative ease.

It need not be at the scale of a factory or even a microbrewery, but you should be able to produce a couple of bottles worth of beer during each session.

 

  1. Cost of the Equipment

Ensure that the cost of the equipment is well within your budget.

You will always be able to find a suitable piece of equipment if you search enough, so make sure that you get a kit that is affordable.

 

  1. Quality of the Kit

This is another thing that must be taken into account.

The equipment should have a quality construction, and last for a long enough period of time.

Any kit that offers a good guarantee and warranty is fair game. Looking up on the product reviews can help too.

 

  1. Sealed and Leak Proof

A sealed beer kit is a sound beer kit.

Therefore, make sure that the kit doesn’t allow for any kind of leakages, whether of the ingredients or surrounding air.

This is important because these issues can negatively affect the finished product. For example, the leakage of air into the fermentation tank will hinder the fermentation process, through the introduction of oxygen; fermentation requires an oxygen-depleted environment.

 

  1. Easy to Clean & Maintain

Everything becomes dirty with the passage of time, and the beer kit is no exception.

Therefore, make sure that the kit is easy to clean and maintain at all times. One of the most things to look out for is simplicity in construction.

The more complicated and fancy the construction, the more difficult it will be to clean it up.

 

  1. Comes With A ‘How to’ Guidebook

It doesn’t matter how good you are with the beer, as there is always a possibility that you will need help in some way.

If that is the case, a good ‘how to’ guidebook can come in handy. So ensure that the company manufacturing the guide book offers you a handbook or manual, which guides you through the entire process of beer making.

 

 

In all, the above list of steps and other details, should give a rough idea on the ideal kind of beer preparation kits to go for.

There are indeed many more choices and alternatives to go for as well. Feel free to do your own research, and you might just be surprised at what you come across.

How Do I Open A Beer Brewery? Where Do I Get The Equipment For It?

For some people, beer is a party favor, to be enjoyed on festive and even not-so-festive occasions.

At the same time, others see it in terms of a business opportunity, with plenty of money to be made.

 

For those who are interested in this industry, there is a great deal of work to be done, to get things up and running.

Some of the most important things that are to be done include among others, the following:

  1. Company Registration

This is one of the most important steps of starting one’s own beer brewery.

It involves the setting up of a legal company, also sometimes called a corporation. This gives it a legal identity unto itself, under which it files its own tax returns, applies for loans, hires individuals, etc.

These are what the legal system defines as an ‘artificial person(s)’. It is the exact opposite of human beings, who are referred to as ‘natural person(s)’.

 

  1. Brand Name & Logo Design

The next step involves the creation of a brand, which includes a brand name and logo.

This is what gives the business and product a unique identity unto itself, and allows for it to stand out in the marketplace.

Do note that the brand name need not be the same name as that of the company. On the contrary, the two can have completely opposing names, very distinct from each other.

 

  1. Brand Name & Logo Registration

Once the above step has been completed, the brand name, slogan and logo will have to be submitted to the government for approval.

This is for the purpose of copyright protection, which is given so as to prevent others from copying the same name, logo, etc.

 

  1. Assorted Legal Paperwork

There is a lot of legal paperwork involved in addition to the above.

These include, among others, tax registration, health department registration, labor department registrations, etc.

All of these things are legal requirements, usually in the form of permits or other paperwork, which is necessary in order to run the business.

 

  1. Finding a Suitable Business Place  

The next thing to take into account, is finding the right business place.

As easy as it might sound, this is actually a fairly difficult task, as one will have to find a place that is near to markets, and at the same time provides access to raw materials as well as labor.

Once the place has been located, there will be more paperwork to deal with, in the form of rental or lease agreements, etc.

 

  1. Perfecting the Recipe

If one is interested in entering into the craft beer industry, it is important that the business have something unique to offer.

The reason for this is because craft beer is generally known for its unique tastes and flavors, which are not available with conventional mass produced beers.

So if you have a special recipe that hasn’t been used anywhere else, you might want to perfect it. Then again, if you don’t have a special recipe of any kind, you might want to get started with creating one.

 

  1. Finding Suppliers

The next thing to take into account, is finding the right suppliers for your business.

It is important that you find suppliers who are able to provide you with the ingredients in right quantities, and at the right rates, in order to maintain smooth business operations.

Also to note here is that once the suppliers have been found out, you will also have to

 

  1. Packaging & Marketing

This refers to the actual packaging and marketing of the beers and other alcohols that are prepared.

When it comes to packaging, the term refers to both the actual bottling process, as well as the style of beer mugs and other containers used it the breweries.

Marketing on the other hand, refers to getting the word out that the business is up and running, and for customers to come and check it out.

 

  1.  Hiring the Right Employees

There is no point in running a business, if there is nobody to run things around.

This is where employees come into the picture. From chemists and brewers to those performing support services, it is important that one hires the right kind of expertise to get the business up and running.

 

Coming to the aspect of purchasing equipment for the brewery, there are a couple of sources that can be used. Some of the most commonly used ones are given in the list below.

 

  1. Purchase It Outright

If you have the financial resources for it, it would be a good idea to purchase the equipment outright.

Details of the suppliers can be found in a variety of places, ranging from the internet to business journals and even newspaper ads. Another great source of information is that of references from other brewers.

 

  1. Get the Equipment on a Rental Basis

This is one of the newly emerging trends in the global economy.

Disappearing are the days when people had to buy the stuff they need. These days, the same can be rented for a fraction of the cost, but with all the benefits.

These services are available for individual, commercial as well as industrial requirements. The source of the same is the same as it would be in the case of the previous point.

 

  1. Outsourcing

While this is a rather unusual thing in the beer industry, it has become a trend.

The process of outsourcing can be defined as a way in which a part of the business operations can be handed to another individual or business.

Popularly called ‘contract brewing’, it eliminates the need of equipment entirely, allowing the business to focus entirely on its core product.

 

In all, the above information should give a rough idea on how to go about with entering this fascinating world of beer.

There are indeed many more things that also play a role in the industry.

Do look into conducting your own research, and you’ll be able to learn a lot more about the inner workings of the world of beer.

Is Home Brewed Beer Safe?

Beer is a very popular drink in many cultures around the world.

It has been around for a very long time, and isn’t going away anytime soon.

 

There are today many different kinds of beer currently available in the marketplace.

Given the popularity of beer in many circles, this is a market that continues to steadily grow with the passage of time.

One of the most popular varieties of beer currently around, is that of the homemade beer.

Today, homemade beer is one of the most popular trends in beer circles.

Rather than trying out beer prepared for others, many happen to be interesting in preparing beers of their own; which is where home brewing comes into the picture.

As popular as it may be, there are many concerns about homemade beer. These include everything from safety to legal concerns.

When it comes to safety, there is one question that many wonder, which is,

“Is home-brewed beer safe?”

The answer to this question is neither a yes or no.

In other words, it is actually somewhere in-between. There are several reasons for this, the most important of which is given in the list below.

 

To start off, it is safe to say that home-made beer can be safe.

For much of human history, beer was never really produced in industrial facilities. On the contrary, they were produced at the local level, by small businessmen, often at home.

So the idea of home-made beer is not really something new. It is as old as beer itself. It is only now that people have started to take a fancy towards this style of beer-preparation.

Therefore, the answer to the question depends on a variety of considerations, the details of which are mentioned below.

 

 

Some of the considerations that must be taken into account, when figuring out if home-made beer is safe or not, are the following:

 

  1. The Quality of the Equipment Used

This is by far one of the most important things that are to be taken into account, when it comes to homemade beer safety.

In the case of industrial facilities, there are strict requirements as to the quality of beer that must be enforced. These standards are enforced with the help of legislation and local law enforcement.

This however, is not the case that you would get, when it comes to home breweries. There is always the tendency to ignore the quality of the equipment, which in turn can lead to the production of contaminated or otherwise low quality beer.

In simple words, the quality of the equipment used, in terms of sanitation, manufacturing quality and general maintenance will play a major role in the final quality of the beer, whether in terms of safety, taste or anything else.

 

  1. The Quality of the Work Environment

Another important thing that must be considered is the quality of the work environment.

The work environment refers to the place in which the beer is prepared, as well as other things such as the location where the beer is stored.

It is important that this entire area is maintained in a way that is as clean and hygienic as possible. Among the things that need to be taken into account are dust, dirt, pests (such as insects, rats, etc), and more, all of which will lead to the contamination of the beer if they aren’t eliminated.

 

  1. Health and Hygiene Standards Used by the Brewer

The next thing to take into account is the actual brewer of the beer.

As with any other food product, it is important that the brewer maintain adequate safety standards, when the beer is getting brewed.

These include, among others, things like the washing of hands, the usage of soap or other cleaning agents on the hand, covering of the hair with a hair net, etc.

All of these steps will ensure that the beer isn’t contaminated by the brewer at the time of preparation.

 

  1. Ingredient Quality

The next thing that must be taken into account is the quality of the ingredients.

There are great deals of ingredients that are added for the preparation of beer. These include, among others, hops, barley, etc.

It is important to ensure that these ingredients are stored in a clean and hygienic manner, and undergo thorough cleaning before being allowed to ferment and so on.

It may be tempting to use stale ingredients at times, given that beer is produced by allowing the ingredients to stale, but this has to be avoided. There is a difference between allowing the ingredients to ferment in a tank and on the other side, in the open.

 

  1. The Quality of the Preparation Process

Last but not the least, has to do with the actual preparation process.

This is but an amalgamation of all the above mentioned points, right from the time when the ingredients are stored, to the actual fermentation process and the final refining.

It is important to ensure that the process is carried out in a way that adheres to the kind of safety standards which would be expected in any factory.

 

 

In all, the question of whether homemade beer is safe or not, can be summed up as ‘yes’ and a ‘no’ at the same time.

With proper conditions, in terms of sanitation and hygiene, as well as preparation practices, homemade beer is very much safe to go for.

At the same time however, the wrong conditions will produce the kind of beers that might just end up being both unsafe as well as fatal, depending on just how badly it was prepared.

Ultimately, it depends on the brewer and the way he goes about with the brewing process that decides the quality of the finished product.

What Equipment Is Needed For A Microbrewery, And How Do You Use It?

Beer has become an integral part of our everyday lives.

A popular drink at parties and festive occasions, it is a part of human society, and has been so for a very long time.

 

Today, there are a variety of different beers available in the market, with those mass-produced on one end, and customized ‘craft’ beers on the other.

In the case of craft beers, or those beers brewed by small breweries, i.e. ‘micro’ breweries, you could say that it is one of the hottest drinks among beer fans. Given the uniqueness of craft beers in comparison to mass-produced beers, it is only a given that they will eventually end up developing a cult following of their own.

 

For those interested in entering this interesting industry, one of the biggest concerns, would be that of equipment.

Getting the right equipment for breweries can be a real problem, if one doesn’t know how to go about doing it. But at the same time, it is possible to take care of much of the hassles, with the right details.

Some of the most important brewery equipment is as given in the list below:

 

  1. The Mash System

This is an integrated system, which comprises of a range of different processes.

For those who aren’t familiar with the term mash, it is a hot water steeping, which is used to activate barley and other ingredients. It activates the enzymes present in the ingredients, allowing for the starches to be converted into sugars.

Some of the things included in it are the mash tank, electric steam generators, wort pump, malt mill machine, etc.

 

  1. The Fermentation System

This comprises of a range of different barrels, usually made up of stainless steel. It is the place where the actual yeast is added and where the fermentation process takes place.

In addition to the barrels, there are also other aspects to the system such as piping systems, valves, etc.

 

  1. The Cooling/Temperature Control System

This is the system which ensures a steady and stable temperature for the beer-making process.

An optimum temperature is required for the fermentation process to take place at a steady pace. It will also prevent the growth of unnecessary microbes such as bacteria, thereby ensuring the safety of the finished product.

 

  1. The Filtration System

This is one of the final systems in all microbreweries.

As the name would suggest, it helps to filter out any impurities that may be present, once the beer has been prepared.

It removes, among other things, residues such as pieces of barley, sediments, etc, allowing for the clean beer to pass through.

 

  1. Sanitation Equipment

As with any other food or beverage business, there is a need for maintaining a certain standard of hygiene.

These include, among others sterilization tanks, alkali liquor tanks, washing pumps, etc.

 

  1. Bottling Unit

There are two things that microbreweries can do with their finished product; one is to bottle up the beer, or they can serve it up to their customers.

Given that bottled craft beers are a big business, there will be a need for a suitable bottling machine, which helps to pack up the finished product in the right kind of packaging.

 

  1. Kegging Tap

In other cases, there may be people who are interested in getting a sip while at the brewery, especially if they have an outlet attached to the brewery.

In such a case, you may need to have a couple of kegging equipment complete with taps and other infrastructure, to help with dispensing the finished product.

 

  1. Controlling System

There is no point in having all of this, if you don’t have a centralized way of managing the facility.

This is where a suitable control system, in terms of both hardware and software, comes into the picture. It helps in keeping a track of everything that goes on in the brewery, and give its management adequate control over the facility’s operations.

 

 

Last but not the least, it should also be added that there are other equipment that are also necessary for microbreweries.

This is especially the case when there are special ingredients and processes involved, to give it the unique flavor it is famous for.

Either way, the above list gives an excellent idea of how the microbrewery industry operates, and the way to go about using them.

 

How To Load-Unload The Microbrewery Equipment And The Attentions

1. Why should the microbrewery equipment be packed, loaded, unloaded in the right way

With the development with the craft beer, more and more people are looking for the microbrewery equipment and build their own brewery. Most of them are brewers or beer lovers, and have enough knowledge on how to use their brewery equipment to brew the craft beers, but maybe they don’t know well on how to load, unload their microbrewery equipment in the right way, especially for the situation that they purchase their brewing tanks from the abroad. So some damages or scratches may happen in the loading or unloading process. Following we will talk about on how to load the brewery equipment in the containers and unload from them for the different situations, as well as some important attentions.

2. How to load the brewing equipment in the different shipping containers

(1) LCL ( Less Container Load )

 What is LCL
It refers to brewing equipment packed with small amount less than a full container. This kind of goods is usually taken by the carrier separately and centralized at the container freight station or inland station. Two or more tickets of goods are assembled into one container, and then the same goods are delivered separately at the container freight station or inland station at the destination.

 Advantage and Disadvantage
The advantage is that we could save much shipping fee in this way. The disadvantage is that the shipping time is unstable. If the shipping company does not receive enough cargo for one container or any package, the shipping time will be delayed. In addition, in order to avoid the damages or scratches of the tanks in the long shipping, the tanks need to be packed by the plywood, which will lead to the increase in costs.

 How to pack the brewing tanks
A thin film will be covered in the tank surface, the tanks could be supported by the U-steels with wheels at the bottom for moving conveniently, and then it will be loaded in the plywood case for the protection.

(2) 20GP ( 20 Feet General Purpose )

It is the general container for the shipping, internal dimensions is 5950 x 2340 x 2370 mm. The inner space is very small compared with the general 40 feet containers, so it is often used for the microbrewery upgrading or expanding.

For the small fermenter tanks or bright beer tanks, such as 500L or smaller sizes, theycould stand in the 20GP containers with the ropes and feet bolts fixed, so we could save much space in the containers, and also save the shipping fee for the customers.

For the larger fermenter tanks or bright beer tanks, such as 10hL or bigger sizes, they could lie down in the 20GP containers with the U-steel supported, it’s very conveniently to move the tanks because of the bottom wheels assembled in the support frames.

(3) 40GP ( 40 Feet General Purpose ) & 40HC ( 40 Feet High Cube )

They are the most general containers for the shipping of the brewing equipment, the internal dimensions of the 40GP is 11950 x 2340 x 2370 mm, 40HC container is 11950 x 2340 x 2680mm. The inner space is very big compared with the general 20 feet containers, so it can be not only used for the microbrewery upgrading or expanding, but also for the turn key brewery built projects. And also, the 40HC containers have a bigger internal space than the 40GP containers, but both have a very similar shipping cost, so the former (40HC) is more popular in the shipping of the microbrewery equipment.

(4) 40OT ( 40 Feet Open Top ) & 40FR ( 40 Feet Flat Rack )

They are the special containers for the shipping of the brewing equipment and their prices are more higher than the general containers. So they are not common in the shipping of the brewery equipment, only used for the very larger tanks or turn key brewery built projects.

The internal dimensions of the 40OT is 12034 x 2352 x 2330 mm. Open-top containers can hold the brewing tanks whose height exceeds the maximum of containers, so theheight of open-top containers after loading is naturally higher than that of ordinary containers. Generally, some larger tanks can be loaded into the open-top containers. In fact, the open-top container is not larger than the general container, but higher than the general container. Its length and width are the same as the general containers, but the top can be opened.

The internal dimensions of the 40FR is 11784 x 2030 x 1943 mm. This container has no roof, no side plates around it, only front and rear plates, corner columns and front and rear roof beams. At the same time, the front and rear plates can be folded. After folding, they are integrated with the floor and look like a flat plate. In addition, the container floor is very thick, and the overall weight is heavier than ordinary containers, mainly used for loading very large tanks.

(5) 45HC ( 45 Feet High Cube )

It is the special containers for the shipping of the brewing equipment, the price is higher 30% than the general 40 feet containers. The internal dimensions of the 45HC is 13716 x 2438 x 2890 mm, it is longer than the 40 feet containers and could contain the taller tanks.

3. How would customers unload and reassemble the brewery equipment when the arrival

It’s always a exciting thing when the customers receive their brewery tanks, the first thing should do is to check if all the brewing tanks in good condition without any damages or scratches, and then unload the brewery equipment from the containers and move them to the brewing site.

 For the small brewery upgrading and expending projects

General speaking, there are only few small fermenters or bright beer tanks needed for the small brewery upgrading or expending projects. What should we do is to loosen the ropes and feet bolts that fixing the tanks, and then transfer the tanks from the containers to the brewing site by the forklift truck, it’s a very easy work!

 For the small turn-key brewery built projects

Regarding the small turn key projects, such as 10hL or smaller size brewing system, the brewhouse could be loaded in the general 40HC containers, so the customers could unload them from the containers directly without any adjustment or assembly before the using.

 For the large turn-key brewery built projects

Regarding the large turn key projects, such as 15hL or bigger size brewing system, the brewhouse could not be loaded in the general 40HC containers directly, the brewhouse system has to be disassembled and packed separately before the shipping, so the customers have to reassemble the brewhouse system when they receive the tanks. This is really a difficult work.

 For the very large tanks contained by the special containers

For the large tanks shipped by the special containers, such as 40OT or 40FR containers, the crane machine will play an important role for the unloading tanks, it will handle the brewing equipment from the top of the containers by the ropes, and then deliver it by the the trucks.

4. Summary

Admittedly, the manufacture process of the brewing equipment is very important for the quality, but the loading, shipping and unloading also play the important roles in the whole turn-key projects process. How to avoid the damages or scratches of the brewing equipment in the handing process is the theme of this article. What we said above are some common attentions in the loading & unloading process of the microbrewery equipment. Hope this could help you a lot if you are a beer lover and are looking to purchase the brewery equipment from the abroad!

 

Maintenance Methods for Beer Production Equipment and Accessories

To run just about anything in life, is to put in the time and effort needed.

This holds true for everything ranging from things in your personal life, to those related to your profession and career.

All of this is required, as just about everything you do in life, requires active maintenance, to be in top condition and run smoothly.

 

And this holds true for individuals as well as other entities.

When it comes to industries, this is very much applicable, wherein there is a constant need to take care of the equipment, facility and other aspects of the business process.

In the case of the beer industry, it is pretty much the same case. With a host of different machinery, pipes, containers and dispensers around, along with other paraphernalia that keeps everything together, it is clear that maintenance is something that one cannot ignore, if they are to be running at peak capacity.

 

 

Given in the steps below are some of the most important maintenance methods for beer production equipment and accessories.

 

  1. Routine Inspections

This is by far the most important steps that are to be taken up, if the beer making equipment is to be in top order.

That the equipment breaks down, at least in the long run is a given. It is not something that can be contested. At the same time however, it is also not something that can be ascertained with any degree of certainty.

It is here that the routine inspections come into existence. Having someone or a group of individuals take up routine inspection of the way things are running in the facility is a great way to identify problems before the happen, and apply the necessary measures before it is too late.

It is usually done every couple of weeks, with the actual maintenance process being something done at similar intervals. Depending on the intensity of equipment use, inspection frequencies may also vary.

 

  1. Outsourcing the Work

If there is one trend that has emerged in the world of modern business, it is that of outsourcing.

Simply put, outsourcing helps a company to shift a part of its work load to another company, in an effort to focus on its core product or service, while the other company takes care of the less important work.

The tasks that are related to maintaining the equipment, as well as its inspection, can be outsourced to a third party. Also to note here, is that the third party can be the manufacturer of the equipment, or someone authorized by it.

 

  1. Setting up a Fund for Repairs & Maintenance

Spend some time to check up on the balance sheets of any company.

You will notice that there is a specific section in it called repairs and maintenance, or something like it. There is a reason why this section exists.

It is there to ensure that there is a certain amount of funds available, in the case where there is any sudden breakdown of machinery or other such emergency.

And if something like that were to take place, things can be brought back to normal before something negative happens to the company.

 

  1. Sterilizing the Equipment

This is by far one of the most important steps of hygiene when it comes to maintaining beer equipment.

It is important that the beer equipment be properly sterilized, at regular intervals, so as to ensure the right production environment for manufacturing beer.

There are several things that should be sterilized here, including the fermentation tank, connecting pipes, hoses, and taps and so on. And these have to be done in a way that leaves them sterilized, without in any way contaminating the next batch with cleaning solvents and what not used during the sterilization process.

While there is no specific chemical or technique used by brewery, one of the most common ways of cleaning equipment is using bleach. The bleach, when dissolved in cold water, helps to eliminate any and all organic deposits as well as other residue that may exist in the mixture. In addition to this, there are several other chemicals, many of which are patented, which can be used as well.

Regardless of the chemical being used, it is important to ensure that the chemicals are thoroughly washed away with water, before the next beer batch is prepared. As much as these chemicals may be of use, they are also dangerous when ingested.

 

  1. Using Plain Hot Water

Another way of cleaning up the equipment is plain old hot water.

As rudimentary and primitive as it may sound, hot water is a great way to kill just about anything that may be living on the surface of the equipment.

If one is reluctant to use hot water, one could use other sources of heat, such as steam, autoclaves or any other such machinery.

  1. Application of Vinegars

There are a host of different chemicals that are currently used for cleaning beer making equipment.

One of the more traditional ones used for cleaning, is somewhat like the one mentioned in the previous point; vinegar.

Vinegars come in a variety of different preparation styles, all of which are made up of acetic acid. It is a great way for one to strip equipment of any deposits that may have accumulated over the years.

If one is interested in using vinegars to clean the surface, it should be noted that the affected layer will have to be soaked in vinegar for a certain period of time, usually a couple of hours, to effectively strip away accumulated deposits.

 

  1. Scrubbing a Humble Brush

This is a great way to get rid of any accumulated mineral or organic deposits, particularly one that is resistant to other materials.

Rubbing with a hard brush can usually eliminate even the toughest of deposits on beer equipment.

 

  1. Maintain a Clean Work Environment

Last but not the least, it is important to ensure that a clean workplace environment is maintained at all times.

This is because quite often, the maintenance issues have more to do with the place where the equipment is housed, rather than the equipment itself.

For example, a good proportion of the dust in machinery comes from the factory, rather than the machinery itself. Likewise, there is a possibility that the equipment may be damaged by rats living in the facility, which tend to be attracted to the ingredients stored in the factory.

In simple words, maintaining a clean working environment helps to ensure that the equipment can avoid much of the issues that it would have otherwise encountered.

 

 

In all, these steps and others like it are a great way to ensure that the machinery used by the business, will help out immensely when it comes to maintaining the equipment in working condition.

It may seem like a hassle to go about doing it all, but this is what is required if one has to keep the business running at a capacity of optimum productivity and profitability.