The Microbrewery Industry
Microbrewing dates back to the 1970s in the United Kingdom, although artisanal brewing was already practiced in Europe and eventually spread to other countries.
The best markets for this business are areas in which restaurants and beer retailers are growing as well as markets near colleges and universities (a hint: They like to drink). This is because the average microbrew customer is more educated than a typical beer consumer. College and university surroundings have Millennials (and recently Generation Z) who prefer new experiences and hence would favor a developing microbrewery.
How to start
Every business needs capital to fund it and this one is no different. It costs anywhere between $100,000 to $1 million, and we found the figure of five hundred thousand dollars to start out to be the closest one to reality. This is because renting an entire space for a whole year costs close to fifty thousand dollars, equipment another 200K-300K, and on top you have marketing and administrative costs (and licences etc.). Be prepared for operational costs, beginning inventory, storage equipment costs as well as the legal costs. Due to the fact that not everyone can afford these costs at once, many opt to begin with a nanobrewery, which is a small scale of microbrewery.
What are the skills required to run this business?
Expertise is quite fundamental in this line of business so as to meet and surpass the needs of the clients. The ultimate experience one can have is to work as an assistant brewer as it gives you the required background. People go out of their way to even earn diploma certificates in institutions such as an American Brewers Guild. Also home brewing could get you some required experience which is good for starter.
The requirements for running a successful microbrewery
There are many steps that are required to keep any business afloat as well to ensure that it is doing well in its respective field.
- Having a business strategy
It is vital for every entrepreneur to have in mind a business strategy which generally steers the company. This entails the initial costs, target market and how long it will take them to make revenues equivalent to the costs.
- Establishing a legal presence
Forming a legal presence ensures security to the entrepreneur. This is because they prevent them from incurring personal losses when their microbrewery is sued. And don’t underestimate this point.
- Tax Registration
Every business needs to be registered before it is allowed to operate officially.
- Keeping business accounting records
A well followed up a business account enables the owner to easily manage the finances of the microbrewery as well ensure its stability. This way, the retailers are ensured of trustworthy deals.
- Investing in a business account
Investing in a business account lays a great foundation for the growth and development of any given business. This is because it helps people to keep track of their money and also comes out a strong sense of responsibility to the customers.
- Acquiring mandatory licenses
It is of great importance to ascertain that the microbrewery is registered legally in order to obtain a permit to run it. Failure to adhere to these rules can cause the business to be shut down and in the worst case scenario can lead to the imposition of a large fine.
- Ensuring the business
Insurance provides the business owners a place to fall back onto in case of any accident that might occur. This protects both the owner of the business and the employees.
- Distinguishing the brand
The clientele to any business grows depending on how the business in question brands itself. More often than not, clients tend to go for the well branded products. Therefore, it is essential for any business starting out to clearly define itself to the public. This gives it an advantage over its competitors because it enables them to stand out in their own way.
- Establishing a strong social media presence
Given the technological advances in the world currently, a strong social media presence is very relevant. Most millionaires are favorites of the diverse platforms that social media offers. It is therefore advisable for any brewing industry to make an impact and advertise themselves on social media. The organizations should be present in as many social networking sites as possible. These include: Facebook, Twitter, and instagram. The concerned breweries should also take the initiative to reach out to the older citizens and the middle-age citizens through different channels like television, radio and newspapers.
It is mandatory for all breweries to receive a Brewer’s notice from the Alcohol and Tobacco Trade and Tax Bureau. This firm only issues out the permit after verifying the packaging, labeling and impact of the brew to the surroundings. Nonetheless, the microbreweries have to obtain a permit from their respective states depending on their terms and conditions. Local licensing is also valid in the case where one decides to open a taproom.
Most brewing companies have a policy of employing people as from the age of eighteen. For the purpose of safety, most companies tend to hire people who age twenty one and over.
Breweries also have to register as a food facility with the FDA and registration is renewed after every two years.
Ongoing costs differ from one brewery to another, depending on region, business size, unstable markets. The basic expenses will be are incurred when purchasing malt, yeast and hops, paying for utilities as well as repairing and cleaning equipment. Paying the employees equally falls under this category as it is done monthly.
Every entrepreneur looks forward to the moment when their business begins to realize profits. It is, however, important to acknowledge the fact that microbreweries do not realize profits immediately! This is associated with the fact that the cost of grains fluctuates throughout the year. Nevertheless, different people feel the need to invest their profits in their growing businesses.
Ways of increasing profits
Most prolific breweries invest in distributors for their drinks. The most efficient way to increase profits in this industry is increasing the production of these drinks. This will go a long way to increase the amount of clients for the microbrewery.
Most of the people have got involved in the craft brewery with the revolution and change. This is because this is one of the profit building industries around the world. Many join this industry in order to earn huge amounts and maximize their wealth as much as they can. This is yet one of the energy saving industries as well. There is no hazardous waste which is extremely harmful of the wildlife. The temperatures are kept according to the brewer s that there is no over boiling and no chemical reaction of the liquids.
Therefore, there are a number of hazards that can possibly occur in the brewery. There are many workers in the brewery factory who face these hazards and make sure that they stay safe and secure. There might be chances of any mishap or accident which can harm the employees working. Since the brewer is burning at high temperatures, it is extremely crucial to make sure that all the safety hazards are being followed inside the factory. One single mistake and carelessness can cause a serious problem inside the factory.
Hazards which occur in a brewery and how to mitigate them
There are a number of hazards that occur in a brewery. Some of these hazards are as follows:
- Working in confined spaces:
Most of the brewer factories have really confined places or entries to work. These places often have extremely hot and gaseous environment which lead to the deficiency of oxygen. There are also mechanical agitators which are extremely hot to even stand near them. That is why there are more chances of suffocation or burning in those places.
Owners should brief out their employees about the confined places in the factory that how to keep them protected and safe. The employers should make sure that:
- Special isolation procedures should be introduced to stay safe.
- Design rules to permit employees to go to these confined places without wearing proper safety thermals.
- Ensure that there is an efficient rescue team for reducing the risk of any loss of life.
- Emitting of the hazardous energy:
There are a lot of other metallic, plastics and other machines related to canning, pumping, hydraulics and packaging equipment which emit hazardous energy ad rays. These rays can cause different skin diseases or might cause cancer due to its electronic rays.
To prevent from these rays the management should include training programs to train the workers on how to use stay secure and what should be the first aid if any accident occurs.
- Lifting of raw materials using the trucks:
The raw materials and equipment used for machinery is extremely hazardous as it also emits negative energy when brought closer to the body. There are certain metals which do have extremely dangerous and cancerous particles. If due to any mishap with the lifting or loading trucks the packaging is affected, there might be chances that the contact of these particles with the hands or any body part might lead to infectious diseases.
To prevent from these accidents the employees should make sure to check that the lifting and loading trucks a fully functioning and there are no mechanical faults in it.
- Hazardous chemicals used for sanitization:
There are also a lot of strong chemicals used for sanitization of the brewer. These chemicals if touched without wearing gloves can be hazardous. There are chances of skin cancer due to these chemicals or solutions.
That is why there should be awareness on how to use gloves and other or wearing anything else for protection.
- Walking on the wet floors:
This is the most common hazard in the entire world. This is to not to walk or move around on the wet floors. If any employee slips by any chance, he can fall on some hot burning equipment.
The employers should make sure to keep the sign boards and make the workers particular about following them strictly.
- Managing the thermal hazards:
The hot gases and air from the burning brewer can cause the body to burn due to extremely high temperatures.
Therefore it is required to wear proper isolation thermals in order to stay safe from burning.
These safety hazards are always introduced in the factory so that employees stay safe and there not even a single chance of loss of any life. The companies should be strict about these safety hazards.
Beer has been around for quite a bit of time.
And when it comes to beer, it can be said that it is a world unto itself, in more ways than one.
Of the many things it has to offer, one of the more interesting trends in the world of beer, is that of homemade beer.
When it comes to homemade beers, there are a lot of things that need to be taken into account.
These include, among others, the ingredients, equipment, the right conditions, adequate effort and time, and so on. All of these things can prove to be a rather difficult thing to balance for the average person, especially novices.
For beginners planning on making beer at home, there are several recipes available.
Given in the list below are some of the best beginner homemade beer recipes you can try out.
- The American Pale Ale
This is one of the more popular beers in the United States.
Popular because of its simplicity and flavor, it is an excellent pick for beginners to make.
- 7 kg light dry malt extract
- 450 gm crystal malt (10 ºL)
- 112 gm crystal malt (40 ºL)
- 28 gm Chinook hops for bittering
- 28 gm Cascade hops for aroma
- 28 gm Cascade hops for flavor
- 140 gm priming sugar
- 1 pack brewers yeast
- 1 grain steeping bag
- 1 flavor hops bag
Three gallons of water is placed in a pot, after which is placed a steeping bag filled with grains. The bag is boiled in the pot at a temperature of 68 ºC and then steeped for half an hour. Once this is done, the excess water is to be squeezed out from the bag. The contents are then boiled again, and mixed in with malt extract, after which is it subjected to another boil, only this time with hops. The mixture, called wort, is to be boiled for 45 minutes, after which the flavoring hops are added. The entire mixture is then boiled for about 15 minutes and then mixed in with about 2.5 gallons of cold water. The entire mixture is placed in a primary fermenter, to which is added hot wort and sealed. Water is to be filled halfway, and allowed to cool to about 24 ºC.
Once the temperature has reduced a bit, the yeast is to be introduced into the pot and sealed for fermentation. The tank is to be left at a steady temperature of about 24 ºC and above 16 ºC. Once this is done, the fermentation will begin within 8 hours to two days. At the 4 days mark, more or less, the fermentation process will come to an end, after which the aroma hops are to be introduced in a process called dry hopping.
The beer is to be left for another week or so, after which the entire mixture clears up. This is when the beer is almost ready. The solution is to be introduced in bottles or containers, along with a solution of sugar; the solution is prepared using about 140 gm of priming sugar in 1 cup of water, slowly brought to a boil and then allowed to cool.
The bottlers are then sealed with about an inch of air space and refrigerated, for future consumption.
- American Wheat
This is one of the most well known traditional beers, rooted in Germany, popular in the central United States, given its large population of German Americans.
It is well known for its clear yellow color, as well as the ‘wheaty’ flavor and its signature fluffiness.
- 6 kg wheat malt
- 1 kg 2 row malt
- 220 grams rice hulls
- 28 grams Cascade hops
- American Hefeweizen yeast
The preparation of the American Wheat beer starts with heating 12 l of water to about 72 °C, and into which is added the crushed grains. In addition to this, the grains are mashed at 66 ºC for an hour. The wort is then recirculated for 20 minutes, after which it is collected at about 2 l every five minutes.
After completing the above step, sparge water is collected and heated to 88 °C, after which is poured into the wort, until the total water content is about 1 inch above the grain bed. The sparge water is to be collected at about the same rate that the wort gets collected. The grain bed temperature, upon reaching about 77 °C, is to be cooled with sparge water until it reaches the same temperature.
From this, about 20 l of wort is collected, to which is added 1.9 l of water. The entire content is boiled for an hour, to which are added hops as soon as the boiling begins. It is then allowed to ferment at around 21 °C with yeast.
The process should take a few days, after which the content is to be filtered, chilled and stored for further consumption.
Last but not the least, it should be added that as you begin preparing your own home brews, the entire process will become a lot easier.
And indeed, the skills you gain from making this beer can eventually be transferred to even more complex recipes, allowing you to eventually become an expert like no other.
Finally, if you want to learn about homebrewed beer websites or blogs, click to view.
One of the most popular drinks around happens to be the beer.
A drink that goes back thousands of years, it is today a very popular beverage around the world.
With plenty of different flavors, preparations and indeed, a whole history behind it, this is one drink that isn’t going away anytime soon.
For a lot of people, beer is nothing more than a drink to be enjoyed on special occasions.
But to others, it is a passion like no other. It is usually those who are passionate about beer that usually prepares them at home. And then there are those who just happen to be curious about the whole thing and nothing more.
When it comes to making beer at home, there are a few things that need to be taken care of.
For one, preparing beer requires a lot of specialized equipment, in order to get that final beverage.
Then there is the need for information on how to prepare the drink, which in turn ranges from generalized information to specific details about unique recipes.
If you happen to be searching for home-brewed beer recipes, it would be an excellent idea to check out online.
With more information than you know what to do with, one is essentially spoiled for choice.
Given in the list below are some good home brew blogs and sites:
- American Home brewers Association
The American home brewers Association is an excellent source for home brews, with a host of amazing recipes and strategies available on how to make beer at home.
The organization itself is non-profit in nature, and is entirely about the love of beer, and helping out beer enthusiasts everywhere.
With a host of amazing posts published, this is one blog that one shouldn’t miss out on.
- Home Brew Answers
The Home Brew Answers is a great home brewing site, focusing on the bare essentials and basics of making beer at home.
While there is a lot of other details and information as well, the blog’s primary focus is on the actual preparation process, and dealing with the many challenges along the way.
- The Mad Fermentationist
A private blog by a renowned beer fan and enthusiast, this is one of the best blogs you can check out if you are into home brewing.
The site contains a host of amazing and interesting information on how to prepare beer, unique recipes, tips, tricks and more.
Focused on just about every aspect of beer-making that you can imagine, this is one site you shouldn’t miss out on.
- Craft Beer & Brewing Magazine
This site is an excellent source of information, if you are interested in unique craft brews, and their preparation. With a host of interesting details on the preparation of craft beers, this is one beer blog you should definitely check out.
In addition to this, there is a lot of general beer information as well to look forward to, when you visit the blog.
- Experimental Homebrewing
This is a great online resource on how to prepare home-brewed beer.
As much as it is a great source of general home brewing information, the real treasure of this blog is in its interesting beer recipes and preparation styles, all of which make it a wonderful beer blog.
- The Not So Professional Beer Blog
As the name would suggest, this is a blog dedicated to beer, in a ‘not so professional way’.
The main focus of the blog is about preparing craft and nano beers, in an experimental way. In it, you will find some very interesting experiments on the subject, as well as an insight into the beer culture of Portland.
Of the many things that it offers, this blog is a great pick if you’re into new tastes and beer recipe experimentation.
- Four Brewers
As the name would suggest, this is a blog where different brewers get together to discuss about the world of beer.
The blog features a host of rich content, ranging from general information on beer, to specific details on home as well as craft beers. In addition to this, the site also features a beer podcast that you can check out when you visit.
It should also be added that there are indeed many more amazing resources just like the ones mentioned above.
So if you are interested in finding suitable resources in your quest for excellent homemade beer, there is plenty to go around online.
As the name suggests, homebrewing is the process through which an individual(s) makes beer, cider, or mead from home. The operation marks the 40th anniversary of the federal legalization in the United States. It has seen dedicated technicians and casual hobbyists drive craft beer trends and culture. Currently, the homebrewers association has 46,000 members since its inception in 1978.
There is a considerable variation in the starter kit, and the list of available options is continuously growing. However, there are standard equipment and ingredients that must be in use if one is to brew their favorite drink successfully.
Ingredients for Breweries
Quality is king, and there is no room for compromise. One has to choose from sourcing the best raw materials from the best producers in the world. It is of utmost importance for a brewer to have access to the highest quality products. Consequently, it is only fair if one works with well-established, quality-conscious producers.
- Malt from Germany
Weyermann is a German producer famous for producing the best lager and special malt. The producer is widely known due to their high-quality and consistency, and also for offering the most extensive known selection of own-produced crops. The organization has more than 85 kinds of malt. Depending on what one is looking to brew, they can get wheat, smoke, rye, Czech, and organic malt, among others.
- Hops from Britain
Apart from Charles Faram being renowned for their extensive knowledge with hops and hop products, they also deliver over 100 various hop types from all the larger hop producing regions in the world. Hop products are essential in home brewing as they are primarily used for flavoring, bittering, and act as a stability agent in beer. They are responsible for imparting the various flavors and aromas found in a beer.
- Yeast from Fermentis
Fermentis is owned by the French company Lesaffre and is known for offering the best yeast solutions in the world. For example, they are known to deliver different types of yeast for various uses (distillation, beer, and cider). The yeast offered differs in quality, and the packets are available for a microbrew, homebrew, and industrial brewing. The entire assortment lives up to the firm’s standards, the same way that it has been approved for organic labeling. Additionally, the yeast that is produced at Fermentis is usually used for the production of cider and distillation of alcohol.
- Natural Solutions
Most brewers use the natural solution as it helps produce extracts for aroma, flavor, and bitterness from hop pellets. Also, they extract the oil making it easier to get the right balance of aroma and flavor in a finished beer. The products usually come as blends, but also from specific types of the hop.
Water is crucial in beer brewing but not something to worry about as tap water will work perfectly.
Homebrewing Equipment List
The best way to highlight the necessary equipment for homebrewing is to break the process up in various phases.
- Creation of Wort
During this phase, there is the making of sugary solution that becomes beer after being fermented using yeast. There are two varying ways in which a wort can be created (all grain or extract).
8-gallon beer brewing kettle: The kettles are specialized stainless made explicitly for brewing. Usually, a steel or aluminum kettle will work perfectly. As part of the process, one is required to boil water for around 20 minutes to create an oxide layer, and it is only done once. For a 5-gallon boil, a kettle should be at least 8 gallons, but if possible, a bigger pot should be used.
Heating source: Several ways can be used while heating the wort with the propane burner being the most common one. Nevertheless, it is possible to use the electric systems if they are installed with a specific electric element that helps in boiling.
Mash Paddle: The mash paddle is not required during extract brewing but is required during stirring of extracts into the water to prevent scorching and clumping.
Chiller: It should be noted that having a chiller is optional, although it helps reduce the brew day time and also the chances of an infection taking hold in the beer.
Thermometer: This is required to check the temperature of the wort before transferring it to the fermenter and pitching yeast.
All Grain Additions:
When brewing all grain, there is a need for some extra equipment.
Mash tun: This is an igloo style cooler which has a false bottom and a ball valve drainage port.
5-gallon kettle: It is usually used as a hot liquor tank (HLT). It is has a drainage valve port and used to store hot water for sparging. However, HTL and mash tun can be replaced by a more affordable BIAB bag.
Hydrometer: It is used to measure the remaining amount of sugar in the beer. Usually, the reading is taken before pitching the yeast and after two weeks.
Iodophor or star san: These are sanitizers that are used to kill bacteria present in fermenters for testing equipment.
Bucket: This is used as a fermenter for the beer and should be big enough to hold the wort and have space for foam buildup.
Stoppers: This is to be used to fasten the buckets.
Temperature control: During fermentation process temperature plays a critical role. In most cases, yeast warms the fermenting beer above the ambient temperature by several degrees which might create off flavors.
Bottles: For every gallon of beer made, a maximum of 10 bottles is required.
Siphoning equipment: This is necessary for moving the beer to a bottling bucket or directly into the bottles.
Caps: They are used to seal the bottles. It is also advisable to use oxygen absorbing caps as they help reduce oxidation in the beer.
Capper: This is used to fasten caps onto the filled bottles.
The equipment required during the three processes is available online or from the supermarkets. The list comprises of essential equipment needed to brew beer. However, there are many upgrades available that can help a person brew better beer and more efficiently.
The German beer culture has caught on and become a critical part of our lives. Nowadays, some people are looking to brew for themselves, which requires the use of brewing equipment. Nevertheless, the process of making beer has proved to be involving and sensitive, meaning one must take care in every aspect of the creation process. One of the best ways to ensure that care is taken is thorough cleaning and sanitizing of the nano brewery equipment. Additionally, the environment in which the beer is being made should be cleaned and disinfected to ensure that the beer is healthy and well preserved. As such, there are a few things that need full attention.
Cleaning Nano Brewery Equipment
Scrubbing has proved the most effective way of cleaning equipment. However, it is impractical to clean commercial brewery equipment as it might take many hours to clean. Consequently, it is advisable to use cleaning agents besides scrubbing to ensure the equipment are clean. It is imperative to avoid damaging the machine during the cleaning process. Using a sponge or a soft cloth reduces any chances of causing any damage. Most household cleaners should be avoided as they are not suitable for human consumption.
Chemicals Used for Cleaning Nano Brewery Equipment
Percarbonates: It is a mixture of sodium carbonate and hydrogen peroxide. The mixture has proved useful during the cleaning process. Cleaning is ensured through activation of oxygen that makes the whole solution to become alkali. This mixture is not only fit for consumption, but it’s also environmentally friendly.
Chlorine: It is highly useful to clean both used and new brewery equipment. However, it should only be used to clean metal equipment as it reacts to plastic.
Powder brewery wash: Most of the equipment used has odd shapes that make it impossible to scrub. As such, it is advisable to invest in a stronger solution that will help remove stubborn dirt from the equipment.
Sanitizing Nano Brewery Equipment
Sterilization is necessary when cleaning equipment as it removes organisms that might cause batch spoilage. The following products can be used for sterilization;
Star san: It is useful in killing microorganisms, and it also has no odor and flavor. Also, it leaves a protective film that keeps protecting the equipment after use.
Iodophor: It is widely used in the food and medical industry for sanitizing food. It is a mixture of sanitizer, iodine detergent, and germicide.
Heat: It is used to sanitize equipment through boiling or use of dry heat. When using heat, one should make sure they stick below the melting point of equipment being sanitized and also to slowly cool them to avoid breakage.
A room must be well ventilated due to the gases by various burners. For example, when working in a poorly ventilated place can cause carbon monoxide poisoning if using propane burners. In most cases, the side effects range from a mild headache to fainting in the case of extreme levels of carbon monoxide.
Need to Wear Protective Gear
During a brewing day, one should fit on protective gear to avoid sustaining any form of injuries. Equipment used in nano brewery varies from hot to sharp and may cause severe injuries if they come in touch with any part of the body. To protect such burns and injuries, one should not work in a brewery with open-toed shoes or touch a boiling kettle without having the safety boots and protective gloves on. Additionally, one should wear a respiratory mask when milling grain. This is to protect the person from harmful bacteria that are present in grains.
Cleaning Up Spills
When working in a brewery, one should expect spills from time to time. A spill might cause one to fall over and hurt his elbow, knees, and also it might result in burns. As such, spills should be quickly cleaned as a failure to do that might prove hazardous wellbeing of the workers.
Loose Hose Connection Clamps During Hot Liquid Transfer
It is easy to forget to fasten hose clamps which are usually loose after several times of being in use. Well fastened clamps help reduce the chances of a hose being blown off after pressurized pump is fired up, thus sending hot water and wort flying.
Not testing the gravity of beer before bottling can prove to be costly afterward. One should make sure that the beer being bottled is fully fermented to avoid chances of the bottle exploding as they can cause serious injuries or damage to the other equipment. To prevent bad blow ups, one should consider putting the bottles inside a box to reduce the chances of damage occurring in the event something goes wrong.
Unscheduled Brewing Day
Planning for a brewing day in advance makes the whole process much safer. It allows one to arrange the equipment and the room as they desire, thus reducing the chances of being injured. In most cases, when one starts brewing without prior planning, the exercise usually leads to frantic actions, which might result in injuries.
Boilovers are a common occurrence during the homebrewing process. Boilovers are common during boiling and hop addition as that is when beer tends to foam quickly. One should be attentive to the kettle and act as required if they notice a boilover. To prevent such issues, one should always have a larger kettle than the boil volume. Failure to have appropriate measures in place can lead to burns and also flare-ups on open flame burners.
Transporting Full Glass Carboy
Glass carboy necks are not very firm and can snap off and shatter, resulting in cuts. It is advisable for one not to carry full carboy by the carboy handle only. Instead, one should consider products like bucket sling and brew hauler.
Nano-brewing equipment has been made highly available, but the quality of the beer is dependent on other aspects such as cleanliness. No one should overlook the significance of such an element if they are to be successful. Also, all the guidelines on how to handle and maintain equipment should be adhered to for the well-being of the people using them.
Alcohol has in general, been an integral part of society for a very long time.
Ever since the intoxicating effect of the substance was discovered, it has been a mainstay of human life across the world.
Today, alcohol is a massive global industry, spanning just about every single corner of the planet.
Also, this is an industry that continues to grow, with the rise of affluence in society, as well as the changes in lifestyles.
Interestingly enough, with the growth in this industry, there has been a
Given below are some of the most important basic brewing steps, principles and equipment selection details of home brewed beer.
- Basic Brewing Steps & Principles
There are several things to be considered, when it comes to basic brewing steps and principles. Some of the most important ones are given in the list below.
- Getting the Right Ingredients
The most important aspect of brewing would begin with the ingredients themselves.
Beer can be made from a variety of ingredients, depending on the needs of the brewer. It is therefore important that the needs are determined first. Once this is done, the rest of the process will get easy.
- Get the Necessary Equipment for Making Your Beer
There is a host of different equipment required for making your beer.
These range from kettles and sanitizers to the fermenters, sanitizers, auto-siphon and a stir spoon. Additionally, you can have a recipe kit to help you along the way.
Alternatively, you could go for one of the many beer making kits available, which gives you everything that you need in a single package. This can help you deal with a lot of hassle.
- Maintain a Clean & Sterile Environment
As with anything that is related to food and beverages, ensure that you have a clean environment to work in.
From the counters where you prepare the ingredients, to the equipment that is used, ensure that you take good care of everything in terms of cleanliness and sterility.
This can be achieved using a host of different materials and methods, such as hot water, bleach, vinegar, etc.
- The Actual Brewing Process
This is where all the fun begins. To start off, heat water in a kettle or a suitable container, along with the grain and steep it for about 20 minutes.
Once everything has been boiled up, empty the water content with the help of a grain bag. It is important that the grain bag isn’t squeezed, as it tends to release the tannins, thereby giving the finished product an undesirable flavor.
As you bring the container to a boil, remove the heat and start adding the malt extracts. Ensure that you don’t boil it too much, and add the hops at various intervals as necessary for the beer. This will give you what brewers call a ‘wort’.
Allow the wort to cool down by chilling, running under cold water. Alternatively, you can just place it in a cool place and allow for the temperature to steadily drop. One way of accelerating the process is to use what is called a ‘wort chiller’, which is essentially an equipment that is placed inside the wort to speed up the cooling process.
- The Fermentation Process
Once the above step is completed, your next task is to ferment it all.
Place the contents of the container into a fermenter, and allow for nature to take its course. Add the necessary yeast to the mixture, stir the container to increase oxygen stability, and place the container in a cool place. Also to be added here is that the fermentation tank will have to be sealed and made airtight, in order for the fermentation process to go right; the process requires an environment that is oxygen-deprived, which is what a sealed tank essentially provides.
Do note that the water content of the fermentation tank will have to be roughly twice the amount of water used in the kettle.
- The Filtration & Bottling
Allow the contents to ferment over an extended period of time, whether it is a week, month or anything else.
Once the desired fermentation period has passed, remove the contents and begin the filtration process, using the right equipment.
The finished product will be your beer, and ready for consumption. You can either consume it immediately, or have the same bottled up for a later period.
The previous section explained details about the general brewing process involved in homemade beer.
The next section will explain about the equipment selection process involved.
- Equipment Selection Details
Coming to the subject of equipment selection process, there are a multitude of things to be taken into account as well. Some of the main points are listed out below.
- Size of the Equipment
This is by far one of the most important things to consider, when selecting beer equipment.
Unlike standard factories, there is a limited amount of space available for storing the equipment. It is therefore necessary that the equipment be small enough to be stored at home, in a way that allows it to be operable in a convenient manner.
So find the kind of equipment that allows for a good size, without compromising on the production quality.
- Capacity of the Equipment
The next thing to be taken into consideration is the capacity of the equipment.
There is really no need to brew industrial quantities of beer, unless you happen to be hosting a big party sometime soon. On the contrary, the real production capacity that you really need is usually a small batch, fit for a dozen or so people at most.
So find a machine that caters to this demand and go for it. There is really no need to buy a machine that produces industrial quantities of beer.
- Financial Feasibility of the Equipment
Another important factor that should be taken into account is its financial feasibility.
Unless something is light on your wallet, avoid going for it. No beer equipment is worth spending a fortune for. And even if it delivered top quality beer, there is usually a competitor offering something equally good or maybe even better.
- Running Costs of the Equipment
To buy the equipment is one thing. But the running costs are another.
Find one that doesn’t come with too much running cost. It is something that has to be taken into consideration, as you will be using it for a very long time.
These include costs such as electricity consumption, water consumption, raw material consumption, output rates and so on.
Simply put, the cost of running the machine should be affordable and sustainable in the long run.
- Customizability of the Equipment
This is not really a requirement.
But at the same time, it is a bonus feature if you have it.
Should you buy any equipment, see if you have the option to customize it in any way. The ability to customize gives you the ability to create a system uniquely suited to your requirements.
Services for Equipment Aftercare
Another thing that is to be taken into consideration is the services for the equipment aftercare.
Find a supplier who has a base in the country you are in, so as to ensure continued support, should the equipment break down or malfunction.
There is no point in importing the most advance equipment in the world, if there isn’t sufficient aftercare service to take care of any potential problems.
In all, do note that the information presented here is a introductory guide on going about with the beer brewing process.
There are indeed other things involved here as well, especially when it comes to the more specialized beers and personal tastes. Feel free to do your own research, in this regard.
Beer comes in a variety of styles and tastes.
Given how vastly the brewing styles can give rise to different styles of beer, it is no surprise that enthusiasts are often spoiled for choice when they go out for a party.
Of the many different kinds of beer available, one of the most important would be that of craft beer.
A term given to small companies, micro breweries have been in demand for a very long time. Due to their interesting tastes, blend and even the occasional secret ingredients, craft breweries have a special place in the lives of beer enthusiasts everywhere.
For those who are interested in being a part of this industry, there will always be a host of different concerns.
Of them all, one of the most important is that of capital and equipment. In other words, the lack of capital and equipment is what deters many from stepping foot into engaging in the beer economy.
To be more specific, it is a real trouble for new entrants into the beer industry to get started, given the high costs of beer equipment.
And it is here where there is been a growing need to rent the equipment by these startups, rather than owning it outright.
Which leaves you with the question of, is it possible to have nano or micro-brewing equipment available for rent?
Is such an option available or even possible?
And if so, what are the ways to go about with getting them?
The simple answer to this question is a resounding yes.
There are certainly several options available for those seeking to rent beer-making equipment. It is not really surprising to know this fact though, as the rental economy has been burgeoning in recent times, for the domestic as well as the industrial sector.
The result of this is that there has been a steady growth of service providers who cater to this demand for equipment rentals, be it for the beer industry or anything else.
What this means for the average entrepreneur is that there is really no need to go for an expensive purchase of factory equipment, when the same thing can be done for a fraction of the cost through rentals. The real purchase can be done later on, when the sales pick up and revenue starts flowing in.
Coming to the actual part of renting the equipment, it can be rather tricky.
And the reason is rather easy to understand. The rental market for industries is not as simple to navigate, as it is something very different from those catering to domestic rentals.
A multitude of factors are responsible for this, including the recent emergence of the rental economy, the variability of laws that regulate this industry, the reluctance of players to engage with industries and so on.
But things have started to change, and there are several active players catering to the industry rentals economy. And with the passage of time, it is possible that there will be a steady emergence of an ever larger rental economy to go for, and an inevitable reduction of the overall rental prices as well as increases in consumer choice.
When you actually go out to rent the equipment for your factory, there are several things that need to be taken into consideration. Some of the most important are given in the list below.
- The Registration Details of the Company
This is one of the most important things to consider, before one actually starts with renting any equipment.
It is important that one checks the registration details of the company to ensure that it is a legitimate entity, before getting into anything else.
There are some fraudulent companies that exist out there, which makes this step quite necessary.
- The Reputation of the Company
The next thing to take into consideration is the reputation of the company.
This may not always be possible, especially in the case of newly created businesses.
But as for the old ones that have been in the markets for a while, there are a few options. One is to check up the same online through one of the many review websites. Another way is to ask the company for references, particularly about the businesses that they have dealt with and check up with them.
- The Equipment Specifications Required For the Business & Its Actual Selection
This has more to do with you rather than the business you are engaging with.
Every microbrewery will have its own unique requirements and needs. And this is something that must be taken into account when purchasing any equipment.
Based on the requirements established, suitable equipment will have to be chosen by the business.
- Financial Feasibility
Given that the microbrewery business is small, at least in the beginning, it is important to ensure that it remains financially feasible throughout its life cycle.
It is therefore important that estimates be made as to the feasibility of the machinery, in order to maintain financial viability and stay in business for a long time.
Two of the things that need to be addressed in particular, are the costs pertaining to the initial deposit and the rent/lease amount. The initial deposit is a fund that is set up in advance by most rental services, to ensure liquidity. The rent or lease amount is the amount that is payable at the end of each period of time, whether it be months, years or something else.
- The Fine Print
This has to do with the legal aspect of the business.
Spend some time to check the rent or lease agreement for the beer equipment and related machinery, with regard to the fine print.
Make sure that there is nothing in there, which you may end up being liable for. And if you do find something in there you don’t like, either cancel the deal or have the agreement rewritten.
- Equipment Handling & Training Services
Check if the company offers any additional services regarding the handling of the beer equipment.
Try to find a company that providers this service as well or you may have to find someone else to do the job. Should the latter be the case, it would be a good idea to hire someone from the product’s manufacturer, or someone authorized by it.
- Aftercare Services
Last but not the least, has to do with the aftercare services available by the company.
There will always be issues with just about any piece of technology. That things break is a given. What really matters is therefore not whether it lasts, but rather its repairs.
Try to find a company that provider’s aftercare services as well for the beer equipment that it rents or leases out, since it will save you a lot of trouble in the long run.
So that would be it.
These are some of the things that need to be taken into consideration, when one goes about renting equipment for microbreweries.
Done right, it should make the entire a process a lot easier than what would have been the case otherwise.
Making beer at home with home brewing equipment is really fun but at the same time, there are a few problems that you may encounter if you are doing it for the first time. It is okay to make a few mistakes because you are not a professional beer maker. Sometimes, maybe it is the recipe but most of the time, it turns out to be home brewing equipment that causes problems. But don’t let those problems change your mind about making beer at home because it is worth a shot. Here we have pointed out some common problems with the home brewing equipment and their solution. Have a look:
- No fermentation: One of the most common problems that many people encounter while making beer at home with home brewing equipment, is that it doesn’t start fermentation and it makes them worried. Surely, you have to be worried because you don’t want to ruin all of your beer because there is no bubbling activity in the vessel of wort. You have to do something. Well, there could be different reasons why there is a delay in fermentation. One of them is that the airlock is not tight enough which is why it is letting the CO2 leaked somehow. It is not a person’s fault, but this is a fault in the home brewing equipment. Fermentation can take from 6 to 72 hours but if there is nothing happening, you should either change the airlock or seal it properly so that it doesn’t let the CO2 leak. Apart from the airlock lid, your vessel could have a damaged side which is why the lid is not properly fitted, so make sure every utensil is ready to use for beer making process. Other reason could be the yeast. If your yeast is not viable then it can ruin your batch of beer.
- Airlock is clogged: Sometimes, when fermentation starts, it goes really well but all of a sudden, there is so much pressure in the container that it started to burst out the wort. This happens because of too much yeast, sugar or sometimes temperature. What matters is that it can get the airlock clogged, so it would be better if you clean and sanitize the airlock before making beer and make sure that pressure doesn’t build in the container vessel.
- Flat beer:It is usual that when you put the beer inside a bottle, it seems totally flat. Well just like the airlock, if your beer is flat in the bottles, it is because of the faulty beer bottle seals. If your seal is not tight enough then you will ruin the beer. So, buy the good quality beer bottle seal for packaging. There is another reason why your beer could be flat and that concerns the temperature. You must be doing the second fermentation in between 21 Celsius to 27 Celsius temperature otherwise it will be flat. If you want your beer to have bubbles, don’t forget to add some priming sugar before sealing.
- The foam doesn’t stay long: Your beer can be flat if you are not taking care of the beer bottle seal, temperature or not using sugar properly. Sometimes, the beer doesn’t go flat but the foam doesn’t stay for long too. This is also a common problem while using home brewing equipment. Not only your foam doesn’t last longer but also your beer smell skunky and way too sour because of infection and impurities that react together to create this taste and smell. Even though home brewing equipment is clean, but they need proper cleaning and sanitizing. If you are using the utensils that have been here long, there is a possibility that there is a grease, oil, dirt, or detergent patch left in the bottles or vessels. If these impurities mix with the yeast then it is not only unhealthy, but it won’t let the foam last which mean low in quality. So, clean and sanitize your home brewing equipment before making beer. It is recommended to use a soft cloth instead of using the scorch for cleaning wort vessels.
- Exploding bottles of beer: If you add too much priming sugar in the bottle then it can cause an explosion in the beer bottles. It is common that you have waited long enough for the beer fermentation and you put it all down in the glass bottles because you think you have waited enough but after few hours the glass beer bottles are starting to explode. Well, this is very dangerous, and it happens because the fermentation process wasn’t over yet and the priming sugar added more pressure in the glass bottles and in the result, it starts exploding.
- Temperature effect on the vessel: Usually, if you are making beer in summer season then pick a spot where they are cool on the room temperature, try the air condition if the temperature is too hot. But if it is winter, then having a heater in the room on a normal temperature would be fine. The room temperature also effects on the making of beer. If you are making it on New Year’s Eve, it got to be chilly which mean the vessel will cool off quickly. So, take proper precautions to ferment your beer on time before it is too late.
Making beer at home seems very interesting if you have some friends and family but it doesn’t always go as planned. But there is nothing to worry about because home brewing equipment is not always delivered over the top quality and the reason behind is that people don’t make beer on a regular basis. The home brewing equipment is used often but not regularly but a few adjustments can make the beer satisfying for the whole family and friends. Plus, the whole experience of beer making is rewarding because you get to drink the home-made beer which is probably healthier than the market available be
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