1. Why should the microbrewery equipment be packed, loaded, unloaded in the right way

With the development with the craft beer, more and more people are looking for the microbrewery equipment and build their own brewery. Most of them are brewers or beer lovers, and have enough knowledge on how to use their brewery equipment to brew the craft beers, but maybe they don’t know well on how to load, unload their microbrewery equipment in the right way, especially for the situation that they purchase their brewing tanks from the abroad. So some damages or scratches may happen in the loading or unloading process. Following we will talk about on how to load the brewery equipment in the containers and unload from them for the different situations, as well as some important attentions.

2. How to load the brewing equipment in the different shipping containers

(1) LCL ( Less Container Load )

 What is LCL
It refers to brewing equipment packed with small amount less than a full container. This kind of goods is usually taken by the carrier separately and centralized at the container freight station or inland station. Two or more tickets of goods are assembled into one container, and then the same goods are delivered separately at the container freight station or inland station at the destination.

 Advantage and Disadvantage
The advantage is that we could save much shipping fee in this way. The disadvantage is that the shipping time is unstable. If the shipping company does not receive enough cargo for one container or any package, the shipping time will be delayed. In addition, in order to avoid the damages or scratches of the tanks in the long shipping, the tanks need to be packed by the plywood, which will lead to the increase in costs.

 How to pack the brewing tanks
A thin film will be covered in the tank surface, the tanks could be supported by the U-steels with wheels at the bottom for moving conveniently, and then it will be loaded in the plywood case for the protection.

(2) 20GP ( 20 Feet General Purpose )

It is the general container for the shipping, internal dimensions is 5950 x 2340 x 2370 mm. The inner space is very small compared with the general 40 feet containers, so it is often used for the microbrewery upgrading or expanding.

For the small fermenter tanks or bright beer tanks, such as 500L or smaller sizes, theycould stand in the 20GP containers with the ropes and feet bolts fixed, so we could save much space in the containers, and also save the shipping fee for the customers.

For the larger fermenter tanks or bright beer tanks, such as 10hL or bigger sizes, they could lie down in the 20GP containers with the U-steel supported, it’s very conveniently to move the tanks because of the bottom wheels assembled in the support frames.

(3) 40GP ( 40 Feet General Purpose ) & 40HC ( 40 Feet High Cube )

They are the most general containers for the shipping of the brewing equipment, the internal dimensions of the 40GP is 11950 x 2340 x 2370 mm, 40HC container is 11950 x 2340 x 2680mm. The inner space is very big compared with the general 20 feet containers, so it can be not only used for the microbrewery upgrading or expanding, but also for the turn key brewery built projects. And also, the 40HC containers have a bigger internal space than the 40GP containers, but both have a very similar shipping cost, so the former (40HC) is more popular in the shipping of the microbrewery equipment.

(4) 40OT ( 40 Feet Open Top ) & 40FR ( 40 Feet Flat Rack )

They are the special containers for the shipping of the brewing equipment and their prices are more higher than the general containers. So they are not common in the shipping of the brewery equipment, only used for the very larger tanks or turn key brewery built projects.

The internal dimensions of the 40OT is 12034 x 2352 x 2330 mm. Open-top containers can hold the brewing tanks whose height exceeds the maximum of containers, so theheight of open-top containers after loading is naturally higher than that of ordinary containers. Generally, some larger tanks can be loaded into the open-top containers. In fact, the open-top container is not larger than the general container, but higher than the general container. Its length and width are the same as the general containers, but the top can be opened.

The internal dimensions of the 40FR is 11784 x 2030 x 1943 mm. This container has no roof, no side plates around it, only front and rear plates, corner columns and front and rear roof beams. At the same time, the front and rear plates can be folded. After folding, they are integrated with the floor and look like a flat plate. In addition, the container floor is very thick, and the overall weight is heavier than ordinary containers, mainly used for loading very large tanks.

(5) 45HC ( 45 Feet High Cube )

It is the special containers for the shipping of the brewing equipment, the price is higher 30% than the general 40 feet containers. The internal dimensions of the 45HC is 13716 x 2438 x 2890 mm, it is longer than the 40 feet containers and could contain the taller tanks.

3. How would customers unload and reassemble the brewery equipment when the arrival

It’s always a exciting thing when the customers receive their brewery tanks, the first thing should do is to check if all the brewing tanks in good condition without any damages or scratches, and then unload the brewery equipment from the containers and move them to the brewing site.

 For the small brewery upgrading and expending projects

General speaking, there are only few small fermenters or bright beer tanks needed for the small brewery upgrading or expending projects. What should we do is to loosen the ropes and feet bolts that fixing the tanks, and then transfer the tanks from the containers to the brewing site by the forklift truck, it’s a very easy work!

 For the small turn-key brewery built projects

Regarding the small turn key projects, such as 10hL or smaller size brewing system, the brewhouse could be loaded in the general 40HC containers, so the customers could unload them from the containers directly without any adjustment or assembly before the using.

 For the large turn-key brewery built projects

Regarding the large turn key projects, such as 15hL or bigger size brewing system, the brewhouse could not be loaded in the general 40HC containers directly, the brewhouse system has to be disassembled and packed separately before the shipping, so the customers have to reassemble the brewhouse system when they receive the tanks. This is really a difficult work.

 For the very large tanks contained by the special containers

For the large tanks shipped by the special containers, such as 40OT or 40FR containers, the crane machine will play an important role for the unloading tanks, it will handle the brewing equipment from the top of the containers by the ropes, and then deliver it by the the trucks.

4. Summary

Admittedly, the manufacture process of the brewing equipment is very important for the quality, but the loading, shipping and unloading also play the important roles in the whole turn-key projects process. How to avoid the damages or scratches of the brewing equipment in the handing process is the theme of this article. What we said above are some common attentions in the loading & unloading process of the microbrewery equipment. Hope this could help you a lot if you are a beer lover and are looking to purchase the brewery equipment from the abroad!

If you are allegedly into brewing beers, likely for yourself, friends or for special occasions such as weddings and anniversary, why don’t you try to profit that leisure? In spite of doing the work you want, you are simply getting profit from it. From the bombarding market of craft beer brewery, micro-brewery is one of the known processes of brewing beer. If you have interest in this, micro-brewery is more on the quality of the beers, depending on the founders taste Typically, micro-brewery beers are smaller than large scale brewery companies. They make smaller amounts of beers than the regular beer making from the term micro itself. The rise of micro-brewery started in 1970 in the United Kingdom. Even though the traditional brewery of beers was well known worldwide, especially in Europe, micro-brewery just seemed to fit in the beer brewing community.

As the year passes by, the apparatus used in micro-brewery eventually gets more advanced and developed is able to be more productive in the process of brewing coffee. Of course, this equipment is used to make the job easier. The following micro-brewery equipment is beer fermenters, brewhouse, pumps, control and monitoring, beer kegs, filtration and so on. This commercial micro-brewing equipment is used to make brewed beer vaster and appropriately processed since it goes through different machines that are tested. Although there are problems on microbrewery such as installation, the technological error is quite unavoidable in this kind of firm specifically knowing that these are the ones running in the company to make your products. It will be a waste if you will buy a new or let a specific engineer fix the problems, you need to find the equipment that is easy to use and flexible for your needs.

Temperature consistency, in brewing beers the temperature must be on still, or the beers might turn out different from the beers you made. It will be a waste for the beers that went through the apparatus if it turns out different. Another of them is the replication of equipment. We are familiar with fake machines. We must be careful in purchasing this type of machine, maybe instead of getting off our job easier, it makes it more complicated or perhaps contain unwanted chemicals that may go with the beer. Usually, we are easily attracted to a lower price, but we should always look at the quality. Lastly is the capacity, every component of the brewing operation needs an extensive analysis for us to arrive at the needed amount or we will end up creating a lot of surpluses resulting to a massive waste of money, time and effort.

To avoid this type of crisis, here are the following tips for buying the most appropriate equipment of your needs.

1. Check at the quality. Quality over quantity always looks at the quality of the equipment because we will be using it for an extended period. In conclusion, we must pick high quality equipment in able for us to have a productive operation during the process.
2. Double check. You can ask for assistance to check or try if the equipment is working well. So that if there are complication or parts, you are unable to understand, you can be able to ask it personally to the staffs. Let it have an inspection before you purchase it.
3. Ask for the warranty, legalize shop sellers give off warranty for technical errors that occurred during the time frame given by the seller. The scam is already spreading the internet, if you are planning to purchase online, take a cash on delivery and check the product first before getting it.
4. Check if it is legit. Look at the feedbacks of their customers, you can ask for their business permits and licenses.
5. We know that cheaper is more attractive to the eye, just thinking about the amount of money you can save by purchasing cheaper equipment. You should be wise enough to choose the equipment especially If the product will be placed in the apparatus.

You can try to look at https://yolongbrewtech.com/. YoLong brew tech. Their products are tested, and one of their buyers is the popular beer company, Heineken. They have a unique and special design in customizing their equipment that makes it easier for the users to used and avoid technological errors from occurring during the brewing operation. They have brewhouse, controller machine, vessels, etc., that is needed in a micro-brewery. They are legitimate, you can look at the licenses and permits they hold, and professional manufacturers that make the equipment safe and reliable to use under pressure. The design has different customs requirements, different capacity and automatic level and different site and budget depending on your type of choice.

You can also look at the feedback of their customers, their delivery time assurance as they claim that is on time and have regular reports of the package to be delivered. It is quality assured, and the parts are from famous accessories brands. Before handing out their product, they do a manual welding inspection to see if there are hidden defects that may hinder to the presentation of the product, a surface polishing, and pressure testing can see if the equipment is working well. And last but not least, a warranty to replace it if there is something inappropriate on the performance of the equipment during its operation depending on the given timeframe. The company also gives out technical support that is included in their warranty. YoLong Brew tech give amazing offers for the best quality you want. It is a trusted brand. Look at the page for yourself. https://yolongbrewtech.com/

Microbrewery, also known as a craft brewery, is a small-scale brewing process that produces a limited amount of beer not exceeding to 15,000 barrels and for at least market 75% percent of their products annually. They traditionally reproduce their product locally and are usually owned by single entrepreneurs. People have long been taking advantage of this beer production process because of good profit and returns. Even in the early years, early brewing companies enjoyed making beers and other related products because of its good profitability. It is also effortless to introduce and to sell in the market. It is also used in many establishments like restaurants, bars, and resorts. Also, beer is very in demand even during bonding with friends and casual drinking.

Beer also includes health benefits to people like it; for example; it can boost bone functions, etc. Microbrewingstarted to bloom in America in the late 1970sand it’s said to have a successful start in the era of the microbrewery. In the other hand Nano brewery from the word itself “Nano” produces some beer products smaller than micro-brewery, although there have not been some barrels defined yet to classify breweries as Nano breweries usually some owners or companies produce 500 barrels annually. Nano breweries are smaller than micro-breweries.   Nano brewery, although smaller, has the same process of brewing beers, and one of them is kegging.

Before beer kegging, beer filtration is the first thing to do before the kegging. In beer filtration has four filtration procedures; these include primary filtration, trap filtration, excellent filtration and lastly membrane filtration. In planning to open a brewery business, filtration needed to be more involved to get the job done correctly. One of the functions of filtration is to remove solid waste and bulk yeast to the removal of bacteria that could spoil their product.  Filtration in each stage stands avital purpose for every drop of beer. Brewery companies like micro and Nano breweries use this procedure to maintain the richness of flavor of their products and also to have a clean and sterilized product. In the case of local breweries, the entire beer clarification process is accomplished with the use of a sheet or Nano filters to achieve long term beer stability.

Since the beer is mechanically filtered by flowing the beer through layers of filter material; Rough filtration leaves some cloudiness in the beer; it’s the white foam that comes out every time we pour a bottle of beer into our glasses, it is noticeably brighter than unfiltered beer. Clean filtration produces a beer which is nearly transparent and not cloudy, although observation of the dash of light through the beer will reveal the presence of some small particles. Therefore, filtration is played an important role in beer brewing; it maintains the cleanliness of the beer and equalizes the formula needed by the beer. When the filtration of the beer is perfected, we now proceed to a keg.

Kegging helps all the brewers to maintain the freshness of their beers by distributing the carbon dioxide from the beer, so the longer the beer inside the keg the freshness it will get. All brewing companies or small-scale brewers use this method to avoid spoilage of their product and to avoid losing money. This process is more prone to contamination, meaning it is essential to keep the beer kegs clean from bacteria that may be present during the process. The improper kegging may lead their products to waste and can be a difficult for all the brewery. If somehow you have a problem with how your beer tastes, try to compare it to newer product and see if it is not yet spoiled. Or let it taste from a person who usually drinks beer. Unfortunately, some customers have a lack understanding about beer, so once the beer gets wasted they would not be able to recognize it. And the lack of knowledge about it may lead to food poisoning due to its contamination.

I think filtering the beer before kegging. You can achieve a very, very good clarity just with a good mash, lauter, boiling, whirlpool, findings, and good fermentation. Maybe some companies do not filter their product in a way to save a lot of money. Brewery filtration is quite essential to be able to make the needed beers which in per gallons on time to follow that. Filtration is a crucial way to lessen the work required during the process of brewing beers.

Moreover, most of the breweries used filtration to obtain the crystal-like beer even it cost them too much budget. Importantly to satisfy the will of their customers and to give what they genuinely deserve on their product. Crucial Reasons to Keg Your Homebrew. First is it saves time and money, instead of buying beers in the market, start brewing your own and store it on a well and spotless keg. Second, since it is stored under carbon dioxide and having no oxygen, your beer or homebrew will have a longer shelf-life compared to a beer we buy outside.

It seems reasonable to assume that macro and nano breweries commonly filter their beer products to make sure that their products will gain the satisfaction of their customers and to order to have more clients or customers that will surely make their company robust and reliable. Having a reasonable product at a reasonable pricing is an excellent way to make your company even greater and be more well-known. In conclusion to that, the filtration process in both the Nano brewery and Micro-brewery needs a clean filtration before entering the kegging process, because it may end up contaminating the whole batch that may lead up to spoilage of the beers, wherein it will be a massive loss of money especially when a whole bunch was already made.

Infusing Beer Commercially

In as much a significant number of people globally find pleasure in taking beer, only a few of these consumers actually understand how it is actually made.  Commercial beer brewing is a highly profitable business that has gained popularity in the US, particularly after it was first introduced to the Americans by the Europeans. There are various steps involved when brewing commercial beer inclusive of licit measures.

Legal Actions

All breweries/individuals who are interested in starting breweries are required to have a state-issued brewer’s license that substantiates them with The Bureau of Alcohol, Tobacco and Firearms.

Industrial process of brewing commercial beer

To produce high quality beer, there are some requisite ingredients and equipment that have to be met.

1. Ingredients

Grain kernels

The most common grain used in beer brewing is malted barley (also referred to as barley malt) through the other malts such as rye, rice oats and corn could also be used. The minerals present in these gains favors the growth of yeast that plays a key role in the brewing process. The grain used should be one that can easily be broken down to simple sugars then fermented.

Yeast

Yeast is the microorganism responsible for the fermentation of beer. It disintegrates pyruvic acid to form ethanol in beer and carbon (Iv) oxidizes as a by-product.

Water

Considering that beer is 90-95 percent water, it is patent that it is vital in the system. With this knowledge in mind, a brewer should understand the type of water they use will have an impact on the quality of their brand. For production of lavish quality, well water is preferred to city water, especially if the city water is from different inconsistent sources.

The degree of hardness or softness of water varies from one beer to another. Take for instance, high water hardness. It is fenced in the production of ales while soft water is employed in the production of pilsners.

Water carries out various activities in the procedure for instance, it yields calcium the major mineral that promotes the clarity and flavor in the water. It also affects the pH by lowering it to a lower 5.2 from the high alkalinity that supports optimum enzyme activity.

Hops

At the initial stages of boiling the unrefined beer, hops is added to this beer to give it a bitter flavor. The same practice is performed at the end of the boiling process to give the alcohol its aroma while still enhancing its flavor. Moreover, it acts as a preservative which constrains spoilage/decomposing bacteria during the beer’s shelf life while contributing to keeping the foam steady.

2. Equipment

When it comes to the equipment, they have to be maintained regularly bearing in mind that they bear drunk for human consumption.

Mash/Lauter Tun vessels

These vessels are built entirely of 304 stainless steels incorporated with full CIP (Carriage and Insurance Paid To), false bottoms, Vorlauf and hot liquor piping and heavy duty agitation that serve to mash the mash efficiency.

Stainless steel boilers/ Brew kettles

These kettles disseminate heat evenly to supply apt sterilization and concentration for the wort (ground meat).

Whirlpool

The whirlpool vessel operates at a high velocity of approximately 15 feet per second so as to create a whirlpool that separates the wort from additives such as the hops.

Fermentation vessel

Provides a site for the addition of yeast that ferments the ethanol before it is matured.

Filtration chamber

The fermented and already matured beer is passed down into the filtration chamber why all the unnecessary matter are extracted.

Bright Tanks

Here the beer goes through the clearing process also known as the storing/aging process of beer before it is packaged and sold.

Brewing

1. Milling the grain/The malting Process

Diverse types of malt are crushed together to smash the grain kernels in order to extract fermentable sugars to generate a milled product called a grist. It takes place in three steps:

Steeping and Germination

The grains are steeped for thirty eight to forty six hours until they have absorbed nearly half of the weight in water. From here the mash is drained and then moved to a germination room where they are kept at a constant humidity and temperatures for about four days. This germination process activates enzymes that begin the process of crushing the proteins at the center of the kernel.

Drying

Drying is cautiously conducted in the kiln retaining only about 4% moisture. It takes twenty four to thirty six hours at temperatures ranging between 122-158 degrees.

Kilning

Some dried grains are roasted in kilns at higher temperatures over long periods of time. The extended heating gives the malts their flavors and colors. The more the heating, the deeper the color and the bitter the malt.

2. Boiling

The wort is shifted to the boiling kettles where it is boiled before the hops are added to enhance the beer’s taste and smell.

3. Wort Separation and Cooling

The separation occurs in the whirlpool vessel. At this point, the hops or any grain is removed to leave behind a liquid that is ready to be cooled and fermented.

4. Fermentation

To kick off fermentation, yeast is poured into the vessel containing the wort as it converts the sugary wort into beer by yielding alcohol and carbon (iv) oxide that is used later still in the processing to give the beer its sparkle.

5. Maturation

The “young” alcohol has to be mature. For this reason, it is left for a couple of days for it to mature so that it attains a full development of flavors.

6. Filtration and Carbonation

The beer has to be filtered to remove any foreign particle or additive that might have seeped in previous stages because they could be hazardous for human consumption. The carbon (iv) oxide given off during the fermentation process serves its purpose here, giving the beer a smooth finish.

7. Cellaring and Packaging

The coloring process occurs in the bright beer tank where it takes a three to four week period of clearing and on completion the beer is packaged, ready to be sold.

Beer is among the most favorite beverages of people from all over the world. Do you want to know how this beverage is made? Then, this article is for you.

Beer Ingredients

In making a beer, you need 4 main ingredients such as water, barley, yeast, and hops. In this process, the primary purpose is to extract sugar from the grains (commonly barley). With that, the yeast can transform into alcohol and CO2 which creates beer.

Production Methods

1. Malting

The process of brewing begins with malting. The grains which are usually from barley, and sometimes from wheat are harvested and processed with heating, drying out, and cracking. Malting is performed to isolate the enzymes needed for brewing. It was needed to make it ready for the next procedure.

2. Mashing

After malting, the grains will undergo in a mashing procedure. The grains are steeped in hot, but not boiling water within one hour, and sort similar to producing tea. With this procedure, the enzymes in the grains are activated which make it break down and release its sugars. Then, you can now drain the water from the mash that is already filled with sugar from the grains. The sweet and sticky liquid from it is called the wort. It is considered as unmade beer which is compared to how the dough is unmade bread.

3. Boiling

The next step is boiling. The wort will be boiled for an hour while the hops and other spices are combined several times. If you are not familiar with hops, these are the green and small cone-like fruit of a vine plant. The hops offer a bitter taste for balancing out the sugar in the wort. It plays a significant role in adding flavor. Even more important, it also serves as the natural preservative that is their original use.

4. Fermentation

After the boiling process is finished, the wort is strained, cooled, and filtered. Then, it will be stored in a fermenting vessel and add yeast on them. In this case, the brewing procedure is already done, and the fermentation process begins. The beer will be stored for several weeks in a room temperature which is usually in the case of ales or more weeks in cold temperature in the case of lagers. On the other hand, the yeast will also work for fermentation magic. Commonly, the yeast eats up the sugar in the wort and spits out the CO2 as well as alcohol as waste products.

5. Aging and bottling

After a long process, you can now enjoy an alcoholic beer. Meanwhile, it is still uncarbonated and flat. The flat beer will be bottled and will be artificially carbonated similar to soda. It can also be bottled conditioned. It can be allowed to carbonate naturally with the CO2 that the yeast produced.

After it was aged for anywhere in a few weeks or a few months, you can now drink the delicious beer. Your effort in the production of beer is all worth it because of the delicious and excellent quality that it can offer you. Your time and effort are worthy enough because of its amazing taste.

Raw materials

To produce a delicious and quality beer, you will need some raw materials like cereal grain (corn, barley, and rice), pure water, hops (scientific name Humulus lupulus) and yeast. These ingredients are essential since they can have a high impact on the color, flavor, carbonation, alcohol content as well as other subtle changes in your beer.

The grains must be properly stored and handle to produce the best possible quality of the beer. On the other side, the hops are also formed of cultivated perennial hemp that used for the flavoring of the product. The useful portions of the vine which are the sticky ones are produced from the bloom.

It is estimated to use around 16kg or 35 pounds of barley malt and 7kg or 15 pounds of grain for every 31-gallon beer barrel. A considerable amount of water is also essential not only as an ingredient, but to keep the cleanliness of the equipment used for brewing.

When it comes to producing beer, high water in iron or lime interferes with the fermentation procedure. Moreover, it can also discolor the finished product. Yeasts also play an important part because they are fungi that are microorganisms that can lessen the sugars to alcohol during the fermentation process. Most brewers’ yeasts are guarded trade secrets.

Outside the beer, the procedure also needs different cleaning chemicals and acids for maintaining and sterilizing the brewing equipment. Then, after this, it requires proper packaging that includes aluminum for cans, cardboard products for boxes, stainless steel for kegs, glass for bottles as well as other commercial dispensing materials. Most of the brewing equipment is stainless steel and copper brew kettles.

History of beer

It cannot be denied that beer is popularly knowns as one of the best beverages that are brewed for centuries. They are produced through fermentation of yeast on malted cereal grains that are combined with hops and water.

Ever since the brewing evolves from a cottage craft into a modern market, the rise of beer production becomes popular in the different parts of the world. It is estimated that Germans consume the most beer for around 40 gallons per person each year. Beer drinkers in the US are also ranked 14 in the world. The American breweries manufacture approximately 156,900 million beer barrels every year. Every barrel is equal to 117 liters or 31 gallons.

The early brewing beer attempts were around 7000 BC in Mesopotamia. Greeks and Egyptians brewed alcoholic beverages through different procedures, but the term beer does not use in the early languages. The Babylonians provide brewing recipes which are made with malt brew.

In today’s modern era, beer is still one of the most famous and favorite beverages of people all over the world. You can avail it in different beer stores, and you can choose the one that suits your taste.