6 BBL Brewing Equipment is a common starter size for small commercial breweries looking to sell beer locally or self-distribute. With approximately 180 gallons per batch capacity, it enables efficient production while retaining flexibility to produce multiple styles.
6 BBL Brewing Equipment Guide
This section provides an equipment guide for key components in a 6 BBL Brewing Equipment.
|Equipment||Description and Functions|
|Brew Kettle||The brew kettle is the vessel for mashing grains and wort production. A 7-8 BBL unit allows room for vigorous boils.|
|Lauter Tun||This tank with a false bottom and raking system filters sweet wort from spent grains for sparging.|
|Whirlpool||The whirlpool unit uses centrifugal force to separate hop particulates and coagulated proteins from clear wort.|
|Heat Exchanger||A high efficiency heat exchanger rapidly cools hot wort to pitching temperatures before the fermenter.|
|Fermentation Tanks||Multiple 7-8 BBL fermenters allow simultaneous fermentation of different beer varieties under control of temperature, pressure and yeast handling.|
|Brite Tanks||Brite tanks store and carbonate finished beer. 6 BBL units can hold 1-2 batch volumes.|
|Filtration||Whole house filters remove yeast, hop haze and solid particles for clear, stable beer.|
|Transfer Pumps||Hygienic stainless pumps seamlessly transfer liquids between vessels.|
|CIP Systems||Automated clean-in-place setup circulates hot caustic and acid solutions to sanitize all equipment.|
|Control Panel||The control panel houses computer automation for about brewery operation parameters and data capture.|
6 BBL Brewing Equipment Design and Customization
Key considerations for custom 6 BBL Brewing Equipment layout and functionality:
|Production Scale||Batch size, annual output, peak capacity inform equipment sizing|
|Facility Space||Optimized floorplan for 1000-1500 sq. ft. footprint with room for expansion|
|Process Flow||Efficient worker and ingredient movements between brewing, fermenting, packaging, storage areas|
|Budget||Balance production quality and automation levels based on capital expenditure budgets|
|Timelines||Equipment lead times, permitting, installation schedule impact startup|
|Safety and Regulations||Guarding, emergency stops, ventilation, licences, and brewery compliance|
6 BBL System Suppliers and Pricing
|Specific Mechanical Systems||$250,000 – $450,000||Turnkey setups|
|Portland Kettle Works||$200,000 – $350,000||Custom fabrication|
|Rolec||$180,000 – $280,000||Flexible designs|
|AAA Metal Fabrication||$150,000 – $250,000||Value equipment|
|Maverick Stainless Tanks||$300,000 – $500,000||Premium systems|
*Pricing is indicative only; gets highly customized
Selecting a 6 BBL Brewing Equipment Supplier
|Brewing Experience||Proven expertise in medium-scale brewhouse design and engineering|
|Custom Fabrication||Ability to accommodate specialized layout or functionality requests|
|Consultation Process||Guidance on equipment sizing, capacities, site considerations|
|Build Quality and Materials||High-grade stainless steel, precision welding, reliability|
|Production and Delivery Lead Times||Equipment availability and order fulfillment timelines|
|Commissioning Support||Installation coordination, startup assistance, training|
|Post-sales Service||Response time, availability of support crews and parts|
|Budget and Value||System configurations matching capital expenditure budget|
Operating and Maintaining 6 BBL Systems
This section provides 6 BBL operation, cleaning and maintenance best practices:
|Brewhouse Installation||Flooring, drainage, power, piping and ancillary capabilities must be ready before staging tanks.|
|Safety Procedures||Staff training, emergency stops, equipment guarding and signage.|
|Initial Production||Brewer assistance during first few batch process flows.|
|Cleaning and Sanitation||Follow CIP protocols as per supplier manual for wash cycles and chemical use.|
|Preventative Maintenance||Schedule periodic parts replacement, equipment lubrication, control panel backups as required.|
|Annual Servicing||Installation company technicians conduct full brewhouse inspection, calibration, upgrades if needed.|
Key Pros and Cons of 6 BBL Brewing Equipment
|Optimal flexibility and quality before large automated systems||Relatively high equipment cost per barrel of output|
|Batch size fuels local taproom and distribution scale||Additional complexity from mixing, transferring, cleaning functions|
|Supports a portfolio of specialty and seasonal offerings||6-12 month lead time for custom fabrication and site preparation|
|Preferred system for expanding brewpubs||May eventually need upgraded production capacity|
|Customization for unique beer styles or branding||Requires significant brewing experience and training|
Q: How much does a 6 BBL brewhouse cost?
A: The total equipment capital expenditure ranges from $200,000 to $500,000+ for a complete 6 BBL system. Costs vary widely based on customization and automation levels.
Q: What size space does a 6 BBL brewhouse require?
A: Plan for an approximately 1000 – 1500 sq. ft. brewhouse facility. The overall brewery size including fermentation room, cold storage etc. needs about 3000 sq. ft.
Q: How many people are needed to operate a 6 BBL setup?
A: Typically 1-2 skilled brewers can handle the semi-automated process. Additional staff helps with packaging and taproom operations as production scales up.
Q: What is the best 6 BBL turnkey supplier?
A: Leading options are Specific Mechanical Systems, Portland Kettle Works, Rolec and AAA Metal Fabrication – evaluate based on customization needs and budget.