industrial beer brewing equipment

1 BBL Brite Tank

A 1 BBL (Barrel) brite tank is a critical piece of brewing equipment used for storage and clarification of beer after fermentation. This guide provides a comprehensive overview of 1 BBL brite tanks including types, design considerations, sizing, installation, suppliers, prices, and FAQs.

Overview of 1 BBL Brite Tank

Brite tanks, also known as bright beer tanks or serving tanks, are stainless steel vessels used for storing, clarifying, carbonating, and serving beer. They are an essential component of any microbrewery or taproom looking to craft and serve high volumes of fresh beer.

This guide focuses specifically on 1 barrel (BBL) brite tanks, which can hold 31 gallons or approximately 124 liters of beer. Key details include:

  • Role in brewing process – clarify, store, carbonate, serve beer
  • Typical capacity – 1 BBL (barrel), equal to 31 gallons or 124 liters
  • Construction – stainless steel
  • Shape – cylindrical with conical bottom
  • Features – cooling jackets, clean-in-place (CIP) spray balls, racking arm, sight glass, pressure rating
  • Used by – microbreweries, taprooms, taphouses

Continue reading for a full breakdown of 1BBL brite tank selections, specifications, installation considerations, operational procedures, maintenance, and FAQs. Whether you are looking to upgrade your existing small batch brewing system or building a brewpub from the ground up, this guide will equip you to make informed equipment decisions.

1 BBL Brite Tank

Types of 1 BBL Brite Tanks

There are a few key varieties of 1 BBL brite tanks to consider:

Table 1: Types of 1 BBL Brite Tanks

CylindricalTraditional cylindrical shape with flat or sloped bottom
ConicalCylindrical top with angled/conical bottom ending in valve
StackedTwo or more cylinders stacked vertically
MobileMounted on casters for portability
Direct drawBuilt-in faucets for direct serving

The choice depends largely on the available space and serving style of your brewery:

  • Conical bottom tanks allow more compact sediment collection but take up more vertical space.
  • Stacked tanks maximize storage capacity if you have the headroom.
  • Mobile brite tanks provide flexibility for small spaces.
  • Direct draw tanks enable pour-a-draft functionality.

Many manufacturers offer modular, customizable 1 BBL brite tanks so you can tailor them to your needs in terms of shape, height, width, accessories, and functionality.

1 BBL Brite Tank Design Considerations

Properly designing your brite tank system requires some upfront planning. Key factors to consider include:

Table 2: 1 BBL Brite Tank Design Factors

VolumeStandard 1 BBL = 31 gallons, but confirm capacity
DimensionsMeasure space constraints – height, width limitations
ShapeCylindrical, conical bottom, stacked, mobile
ConstructionStainless steel grade and finish
Cooling methodGlycol, refrigeration, jackets
AccessoriesSite glass, sample valve, racking arm, CIP, casters
CustomizationModular tanks allow customization
Serving styleDirect draw faucets or remote taps
BudgetBalance performance and cost

Thinking through these elements upfront ensures your tanks properly integrate into your overall brewery design and workflow. Work closely with equipment suppliers to spec a tank customized for your needs and constraints.

Typical 1 BBL Brite Tank Specifications

While 1 BBL brite tanks vary across manufacturers, some typical specifications include:

Table 3: Key 1 BBL Brite Tank Specifications

Volume31 gallons or 1 barrel (BBL)
Height48-84 inches for single cylinder
Diameter24-36 inches
ThicknessUp to 1/4 inch for cylinder
Material304 or 316 stainless steel
FinishInterior polish, exterior brushed or mirror
Pressure rating60-120 psi design pressure
Cooling methodGlycol, refrigeration, cooling jackets
ValvesSample valve, racking arm, bottom dump valve
NozzlesCIP sprayball, carb stone, PRV, sight glass
AgitatorTop or bottom mounted
Weight130-500 lb empty depending on construction

Again, modular brite tank systems allow customization of most parameters including capacity, dimensions, features, and accessories. Work with an experienced fabricator to spec tanks matching your operational requirements.

1 BBL Brite Tank Sizing

Properly sizing your brite tank system is critical – too big wastes money and space, too small limits production. Use the following best practices:

  • Determine beer production volumes – 1 BBL holds 31 gallons. Estimate your annual or monthly volumes. Allow room for growth.
  • Calculate total tank volume needed – Multiply production volume by average beer age (residence time) to determine holding capacity needed. Example: 5 BBL/week production x 3 week average age = 15 BBL total capacity needed.
  • Choose number and size of tanks – Given space constraints, select appropriate number and size of 1 BBL tanks. Example: With 450 BBL annual production, install six 1 BBL brite tanks allowing 2 month beer storage capacity.
  • Consider peak usage – Account for periods like holidays that drive higher production volumes. Add overflow capacity.
  • Leave room to grow – Adding tanks down the road is easier if you design in space for expansion.

Consult an experienced brewery equipment supplier to right-size your tank farm capacity. They can spec an modular, scalable brite tank system meeting current and future brewery needs.

1 BBL Brite Tank Suppliers and Pricing

Many commercial brewing equipment manufacturers offer 1 BBL brite tanks with prices varying based on features and customization. Expect to invest $2,000 to $10,000+ per tank.

Table 4: 1 BBL Brite Tank Manufacturers and Price Ranges

SupplierDescriptionPrice Range
JV NorthwestStainless steel tanks, made in USA$3,000-$8,000
Ss BrewtechModular glycol, refrigerated or direct draw$4,000-$9,500
Premier StainlessCustom fabricated brew systems$5,000-$15,000
Specific MechanicalJacketed conical and cylindrical$3,500-$8,000
Psycho BrewCustom direct draw brite tanks$6,000-$12,000
AAA Metal FabricationCustom brewery equipmentGet Quote

Pricing for each 1 BBL brite tank varies based on:

  • Dimensions and capacity
  • Materials and construction
  • Features and accessories
  • Conical vs cylindrical design
  • Cooling and insulation
  • Freight, delivery, installation costs

To find the best value equipment matching your exact brewery specifications, get quotes from multiple vendors. Focus both on upfront capital costs and ongoing operation/maintenance expenses over the equipment lifetime.

Installing 1 BBL Brite Tank

Properly installing brite tank systems ensures safe, efficient ongoing operations. Work with equipment suppliers and contractors to:

Table 5: 1 BBL Brite Tank Installation

Site preparationLevel concrete floor, layout, prep connections
RiggingCoordinate crane/rigging to place tanks without damage
MountingBolt down cylinders, anchor conical base
Connect coolingInstall glycol/refrigeration lines & sensors
Plumb tanksConnect CO2, beer, water, drain lines
Add hardwareInstall valves, racks, ladders, guard rails
TestPressure test for leaks, verify connections
Clean & passivateRemove construction dust, passivate internals

Installing multiple stacked brite tanks or those integrated into a brew deck may require structural modifications. Work with structural engineers ensure floor and designs meet seismic, load distribution, and building code requirements.

Operating 1 BBL Brite Tank

Once installed, properly operating your brite beer tanks improves quality and consistency:

Table 6: 1 BBL Brite Tank Operation Guide

FillPump cooled beer via racking arm to bottom of tank
ChillSet glycol/refrigeration to 34-38°F, allow beer to clarity and chill – 1-3 weeks
CarbonateUse carb stone to add CO2, carbonating to 2.5-3 volumes
StoreHold bright beer chilled until serving
ServeConnect beer and gas lines to faucet/taps

Key operation tips:

  • Minimize oxygen exposure
  • Maintain chill temperature
  • Adjust carbonation levels
  • Allow particles to settle
  • Check clarity through sight glass
  • Ensure proper line balancing to faucets

Follow detailed standard operating procedures from your equipment manuals for each operational phase. Maintain records for process consistency batch to batch.

Maintaining 1 BBL Brite Tank

Proper cleaning and preventative maintenance ensures maximum 1 BBL brite tank efficiency and lifespan. Key tasks include:

Table 7: 1 BBL Brite Tank Maintenance

Inspect sight glass & sampleDailyCheck for clarity issues
Clean brite tankAfter each batchHot caustic soak, pressure wash to remove organic deposits
Inspect mechanicalsMonthlyCheck/tighten fasteners, supports, gaskets
Lubricate valvesMonthlyUse food grade grease on o-rings, seals
CIP spray ballsQuarterlyVerify spinning freely, no clogs
Inspect glycol linesAnnuallyPressure test lines for wear/leaks
Passivate tanksAnnuallyCitric acid wash removes scaling, maintains finish
Verify pressure ratingEvery 5 yearsConfirm system rating PSI

Keep maintenance logs detailing tank performance over time. Watch for trends indicating potential problems – inconsistent beer clarity, chilling times, or quality could signify maintenance issues. Schedule annual preventative maintenance and tank passivation during brewery slow seasons.

1 BBL Brite Tank
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Do I need a brite tank?Brite tanks help clarify, store, carbonate, and serve finished beer. They allow extended aging without losing taps to fermenters.
What size brite tank should I get?1 BBL tanks hold 31 gallons, suitable for many microbreweries and taprooms. Right size your system based on production volumes and serving needs.
How are brite tanks cooled?Glycol, refrigeration lines, cooling jackets, etc maintain serving temperature of 34-38°F.
What are the parts of a brite tank?Key components include sight glass, racking arm, dump valve, sample port, caster wheels, cleaning ports, carb stones, and cooling lines.
Can you stack brite tanks?Yes, some systems allow vertically stacking tanks to multiply capacity without expanding footprint. Requires sufficient structural support.
Where should brite tanks go in a brewery?Locate brite tanks close to the taproom/serving area for easy access. they require floor drains for cleaning.
How much do 1 BBL brite tanks cost?$2,000 – $10,000+ per tank depending on size, material, features. Get quotes from multiple vendors.
Can I rent brite tanks?Some beverage equipment companies offer brite tank rental options at monthly rates rather than purchasing. Useful for pilot systems or peak seasons.

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