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5 BBL Stackable Brite Tanks

5 BBL Stackable Brite Tanks refer to final conditioning vessels for clearing and carbonating beer after primary fermentation. Stackable brite tanks maximize storage in a small brewhouse footprint. We elaborate specifications, design options, installation considerations and compare suppliers of 5BBL brite tanks while highlighting best practices for operation and maintenance procedures.

5 BBL Brite Tank Equipment Guide

This table summarizes key specifications for 5BBL brite beer tanks:

FunctionPost-fermentation conditioning
Capacity5 barrels or 155 gallons
ConstructionStainless steel – 304 or 316 grades
ShapeVertical or horizontal
Jacket designSingle, half or fully jacketed
Cooling methodGlycol, refrigerant or chilled water
Pressure rating60-120 PSI typical
StackabilityUp to 3-4 high typical
Tank bottomSlope or cone bottom designs
Process connectionsSanitary tri-clamp style fittings
5 BBL Stackable Brite Tanks

Types of 5 BBL Stackable Brite Tanks

Standard configurations include:

Vertical stackable tanks

  • Most affordable simple design
  • Smaller footprint stacking up to 3 high
  • Top manway access hatch

Horizontal tanks

  • Longer footprint, stack double rows
  • Half-jacket or paddle cooled options
  • Side access manway doors ease cleaning

Custom shapes

  • Non-standard dimensions
  • Optimized tank farms
  • Uniquely designed brewhouses

5 BBL Brite Tank Design Elements

Key features differentiating quality and functionality:

Inner shell304/316L stainless standard <10Ra finishMeets sanitation requirements
Outer Shell304 stainless typicalProtect tanks in exposed settings
Insulation1-2” injected foamSaves energy; dampens noise
Cooling jacketHalf, three-quarter or full jacketBalance performance and first costs
Stack framesCarbon steel standsReinforced floors; anchor to walls
ManwaysRound ports with camlocksConvenient top/side entry access
CO2 inletCarbonation stone diffusersAdjustable regulators for precise volumes
Sample valvePull mid-conditioning samplesEnsure clarity and taste prior to packaging
Sight/light glassVisual inspectionBorosilicate or stainless steel
MixingSanitary centrifugal pumpsAvoid foaming delicate beers
Flow metersVolumetric transfers in/outMatch packaging rates; prevent spills
CIP sprayballInterior spray cleaningAutomated cycles reduce labor

5 BBL Stackable Brite Tank Suppliers

CompanyBase Price RangeOfferings
JV Northwest$7,500 to $11,000Cost-effective stock tanks; fast delivery
SS Brewtech$9,000 to $15,000UniTanks; modular upgrades
AAA Metalcraft$12,000 to $22,000Fully customized tanks
Psycho Brewatic$15,000 to $30,000Specialize in multi-stack systems
Premier Stainless$18,000 to $45,000Industry leading quality
Spike Brewing$20,000 and upInnovative Micro Consul design
American Beer$22,000 to $38,000Broad selection; feature packages

Additional tank fabricators exist nationwide. Evaluate design quality, warranty terms lead times and landed pricing.

Installing 5 BBL Stackable Brite Tanks

Proper installation ensures safety, functionality and serviceability:

ElectricalDedicated 230V outlets per tankNEMA 6-15R receptacles typical
PlumbingPotable hot/cold 0.5” NPTIndividual isolation valves
Flooring4” minimum concrete thicknessGrade beams if mezzanine supported
VentilationRoof jack with fanAvoid pressure buildup
PlatformDiamond plate stair accessSafety railings for 4ft+ work areas
SeismicBolted floor anchorsRestrict tank movement during quakes
Delivery pathClear wide route to tank farmDouble door access to brewhouse

Operating 5 BBL Stackable Brite Tanks

Utilize best practices for clearing, carbonating and packaging:

FillingBottom fill under backpressurePrechill and CO2-purge vessel
Cold crashReduce temperature 2°F dailyPromotes sedimentation; don’t freeze
Carbonation8-15 PSI @ 33-40°F typicalRock tanks for absorption; vent excess headspace CO2
Dry hoppingMesh containers for easy extractionMaintain cold temps to limit oxidation
TransferringBottom draining with CO2 top-upAvoid oxygen uptake; 0.6 micron sterile filter in-line
SamplingPrior to packaging approvalTaste/appearance/gravity checks ensure quality
Tank managementFirst-in, first-out schedulingLog packaging date, production lot on labels

Maintenance of 5 BBL Stackable Brite Tanks

Routine care sustains performance, while annual preventative maintenance protects system investments:

Inspect fittingsMonthlyTighten loose tri-clamps
Gaskets checkMonthlyEnsure door seals intact
Visual inspectionMonthlyCheck for fluid leaks indicating fouling
Clean glycol stainsQuarterlyInspect chiller heat exchangers
Lubricate gasketsQuarterlyApply o-ring safe lubricant
Inspect insulationAnnuallyPatch damage; replace if mold an issue
Test pressure relief valvesAnnuallySafely discharge test gas
Check stacks/framesAnnuallyRe-tighten anchor bolts; touch up paint
Calibrate sensorsAnnuallyCertify accuracy of pressure, temperature sensors

Selecting a 5 BBL Brite Tank Fabricator

Assess providers across these weighted criteria:

Construction quality15Welds, finish, dimensional tolerances
Feature set offered10Assess usefulness for your needs
Customization capability10Unique tank geometry if needed
Freight/Lead time10Ensure delivery fits project schedule
Install support offered5On-site guidance value
Warranty terms10At least 1 year workmanship
Service reputation15Response times, expertise, availability
Client references10Aim for local brewers as references
Brand reputation15Google reviews and testimonials

Comparing Vertical vs Horizontal 5 BBL Brite Tanks

Footprint efficiencySuperior stacking in tight spacesConsumes more floor space
First cost per barrelLower capital outlayCost premium for variable diameter horizontal builds
ErgonomicsTop hatch entry ergonomically challengingSide ports improve accessibility
Transfer flexibilityTypically only one connection pointOften designed with multiple process ports at different levels
CleanabilityRequires tank climbing for inspection and scrubbingEasier manual and automated CIP cleaning
FlexibilitySimple up/down stack logisticsSide by side installation; rearrange tank farm layout
Mixing effectivenessGenerally inferior due to shapeBetter flow dynamics and pump suction
Construction lead timesShorter delivery commonHorizontal builds often longer lead times

Key Advantages of 5 BBL Stackable Brite Tanks

  • Stack up to 4 high saving floorspace
  • Fast delivery times for stock model vertical tanks
  • Lower capital costs than fermenters
  • Chill brightness and dial-in carbonation ideal for packaging
  • Safely store filtered beer avoiding concessions
  • Simplified cleaning versus fermenters
  • Standardized parts between tanks
  • Scale tank farms out over years
  • Easy relocation and rearrangement
5 BBL Stackable Brite Tanks

Limitations of 5 BBL Stackable Brite Tanks

  • Ceiling height restrictions may limit vertical stacking
  • Access hatches ergonomically challenging
  • Insufficient mixing can lead to temperature stratification without agitator pumps
  • Require gently transferred chilled beer to avoid foaming
  • Premium charged for non-standard dimensions
  • Longer lead times for custom tank designs presently
  • Conditioning requires longer tied-up tank time versus fermentation
  • Additional space needed for glycol chiller units


What is the typical footprint for a 5BBL brite tank system?

A stacked set of two 5BBL brite tanks with elevated staging platform occupies roughly a 6ft x 6ft area. Horizontal tanks consume more floorspace with their elongated dimensions.

How many turns can brewers expect yearly from a 5BBL brite system?

With adequate tank capacity averaging 3 weeks pre-packaging residence time, a conservatively projected annual turn rate equates to 15-18 batches. At faster throughput with just 1 week conditioning, upwards of 25 batches are possible yearly.

Is heat exchanger cooling superior to glycol jackets for brite tanks?

Plate heat exchangers can save initial costs and energy for some brewhouse scales. However glycol allows precise temperature control within 0.1°F, handles frequent duty cycling well, and enables lowering the process fluid below groundwater temps for maximum chilling. Glycol systems suit small batch producers aiming for very consistent tanks.

Should I insulate brite tanks?

While foam insulation theoretically conveys thermal savings, the reality is exposed vertical tanks gain negligible efficiency especially once opened routinely. Prioritize jacketing only the most heavily utilized conditioning tanks.

What material should brite tank access hatches be constructed from?

Type 304 stainless steel with double compression seals makes for durable, chemical resistant hatch construction. Many fabricators offer round manway ports reduced to just 12” diameter improving ergonomics. Spec doors you can comfortably open/close at maximum reach height.

Which manufacturers offer the most advanced monitoring capabilities?

Look to Progressive Stainless, AAA Metalcraft and Spike Brewing for innovative monitoring and automation feature options like wireless temperature monitoring with data logging, integrated flow meters with batch tracking, and touchscreen PLC interfaces with smartphone connectivity for notifications. Expect premium pricing but gain operational insight.

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