craft beer equipmen

5 BBL Brite Tank with Wheels

A 5 BBL Brite Tank with Wheels is a critical piece of brewing equipment used to store, settle, clarify, and carbonate beer after fermentation and before packaging. This stainless steel tank has a capacity of 5 barrels or 620 liters (164 gallons).

Brite tanks are cylindrical in shape and come in different dimensions with height usually being the variable factor. They can be customized with features like cooling jackets, variable pressure control, cleaning accessories, and wheeled bases for portability. Choosing the right brite tank ensures efficient beer processing, quality consistency, and flexibility for craft breweries.

Table 1: 5 BBL Brite Tank Equipment Guide

Typical Capacity5 BBL or 620 liters or 164 US gallons
Construction MaterialStainless Steel Grade 316L
FinishInterior: Polished
Exterior: Satin or Mirrored
DesignVertical Cylindrical
Cone/Slope Bottom
Dish Top with Manway
Key FeaturesCooling Jacket
Variable Pressure Control
Cleaning/CIP Accessories
Wheeled Base
Lead Time6-8 weeks custom order
Warranty12 months standard

Types of 5 BBL Brite Tank with Wheels

There are two main types of 5 BBL brite tanks based on the cooling system:

Table 2: Brite Tank Equipment Types

Glycol JacketedGlycol solution circulates in jacket around tank to cool beer
Direct DrawExternal cooling connected directly to tank wall to chill beer

Glycol Jacketed Tanks use food-grade propylene glycol solution in the outer jacket to remove heat from the beer. This indirect cooling method protects the beer from contamination. Glycol tanks require an external chiller to circulate and cool the glycol.

Direct Draw Tanks have cooling media like water, steam, or refrigerant connected directly to the outer wall of the tank via internal channels or coils. The advantage is faster cooling without glycol circuit. Care must be taken to ensure media does not contact beer.

5 BBL Brite Tank with Wheels

Brewing Process with Brite Tanks

In the typical brewing process, the boiled wort goes into a fermentation tank where yeast is added for alcohol production. After primary fermentation, green beer moves into the brite tank for secondary conditioning before packaging.

Figure 1. Typical brewing process with brite tank

The key functions performed in a brite tank are:

  • Settling yeast and proteins for clarity
  • Maturing flavor profile
  • Carbonating to required CO2 volumes
  • Storing and buffering beer
  • Protecting beer from oxidation and contamination

Proper cleaning and sanitization of brite tanks is critical before transferring each new batch to prevent off-flavors.

Design, Layout and Customization

Table 3. 5 BBL Brite Tank Design Parameters

Height84 – 96 inches typical
Lower: More stable
Higher: More storage
Yes, 6-12 inch variable increment
Diameter30-36 inches typical
Wider: Larger footprint
Yes, 3-6 inch increments
Outlets1.5 inch Tri-clamp connections
Sample valve
Additional outlets possible
Sight GlassRequiredEtched Gallon Markings
Legs3 inch adjustable SS legsCasters/wheels possible
Pressure Rating60 psi designHigher rating available
CleaningSpray ball CIP accessoriesCustom spray geometry
ControlsGlycol/cooling valves
Pressure relief valve
Automated control system
InstrumentationThermowells for sensors
Level indicators
Digital readouts extra
ManifoldGlycol in/out (if jacketed)Integrated piping skid

Shape: Cylindrical with sloped cone bottom and dished top lid

Finish: Interior polished to 150 grit sanitary finish and exterior in satin or mirrored finish

Cone Bottom Angle: 60 degrees for efficient drainage

Manway (Top Opening): 18-24 inches diameter for tank access

Variable Pressure: Ability to withstand and adjust pressures up to 60 psi for carbonation

Cooling Jacket: 1-2 inches uniform glycol space all round

Legs vs Casters: Legs for stationary use or casters for portability

Customization allows optimal dimensions, features, and accessories tailored to production requirements.

Suppliers and Price Range

Table 4. Suppliers and Price Estimates

SupplierBasisPrice Range
JV NorthwestGlycol Jacketed, Complete Skid$16,000 – $22,000
ABEGlycol Jacketed$18,000 – $26,000
BrewmationDirect Draw$14,000 – $20,000
Specific MechanicalGlycol Jacketed$15,000 – $21,000
Portland Kettle WorksDirect Draw$12,000 – $18,000

Landed cost including shipping and import duties extra for overseas suppliers.

  • JV Northwest, ABE, Specific Mechanical offer fully customized glycol jacketed tanks with integrated piping skid options
  • Brewmation and Portland Kettle Works specialize more in direct draw cooling tanks
  • Chinese export suppliers on offer tanks at 30-50% lower cost but reliability may be lower
  • Buying complete tank with integrated cooling system and controls costs 20-30% more than basic tank

Average Price: $15,000 to $22,000 depending on supplier location, customization, and integrated peripherals

Installation, Operations and Maintenance

Table 5. Brite Tank Installation, Operation and Maintenance

Glycol/cooling connection
CIP setup
 Control wiring
One time activity
Each batch changeover
MaintenanceGasket checks
Gauges calibration

Installation requires securing tank foundation, making glycol and utility connections, integrating cleaning systems and control wiring.

Operations involve visual inspections, cleaning/sanitizing protocols before and after each beer transfer, monitoring temperature/pressure etc.

Maintenance activities like reconditioning the interior finish, replacing gaskets, calibrating gauges and control sensors need to be performed periodically to maximize tank life span and performance consistency.

Choosing the Right Brite Tank Supplier

Table 6. Vendor Selection Criteria

ParametersEvaluation Tips
ReputationReviews, years in business, client list
QualityMaterial certificates, fabrication finish, site audit
Lead TimeProduction capacity, inventory status, responsiveness
CustomizationDimensional flexibility, feature options, peripheral integration
CostPricing models, shipping terms, payment modes
SupportInstallation assistance, operator training, maintenance manuals
  • Review company website content, social media, client testimonials
  • Validate any quality certifications and compliance standards
  • Understand standard vs custom offerings, additional costs
  • Evaluate inventory and historical delivery timelines
  • Discuss budget, shipment terms, warranty coverage
  • Ensure good documentation and responsive account management

Choose supplier based both on product quality match and service relationship comfort.

Pros and Cons of 5 BBL Brite Tanks

Table 7. Advantages and Limitations

Optimal 5 BBL capacityHigher capital cost than fermenters
Stainless steel protectionGlycol complexity in jacketed models
Secondary conditioning abilityFloor space requirements
Carbonation controlWeight limits portability without tools
Improved clarity and shelf lifeSpecialized equipment, expert operation needed
Storage buffer against packaging delaysCIP cleaning rigor required
Customization to needsLong lead times for customization

Key Benefits: Right capacity, metal protection, flexible control on conditioning parameters, robust storage ability make brite tanks invaluable for commercial scale craft breweries juggling multiple brands in limited floor space while maintaining quality consistency.

Main Limitations: Significant capital investment required justified only at larger production volumes; glycol-based cooling increases system complexity slightly; custom options increase lead time that must be planned for.

In summary, brite tanks, though expensive, enable improved process control, beer quality and production efficiency gains that are critical growth enablers for commercial craft breweries aiming to scale up operations.

5 BBL Brite Tank with Wheels


What are the standard dimensions for a 5 BBL brite tank?

A typical 5 BBL brite tank has an internal diameter of 30-36 inches and height of 84-96 inches. Exact dimensions can be customized based on brewery needs.

How much glycol is needed for a brite tank cooling jacket?

For a standard 5 BBL brite tank, the glycol reservoir capacity needed is 30-40 gallons to have sufficient volume for heat removal. Glycol concentration is 30% for optimal heat transfer.

Why are brite tanks so much more expensive than fermenters?

Brite tanks require a higher quality internal finish to prevent corrosion. They also need additional features like cooling jackets, pressure controls, cleaning systems which add to cost. The smaller scale compared to fermenters also increases price per unit volume.

Can brite tanks be used for fermentation or conditioning instead of dedicated tanks?

It is possible but not advisable to use brite tanks interchangeably for fermentation or conditioning instead of dedicated tanks. The cleaning requirements, ideal geometry, accessories needed would be very different and make dual purpose use challenging.

Is it better to have multiple smaller brite tanks or one large tank?

Having multiple smaller brite tanks allows handling more beer varieties in parallel. It also provides redundancy. One larger tank reduces equipment cost but provides less flexibility. The ideal strategy is to have a combination of large, medium and small tanks.

Can brite tanks be moved easily for cleaning?

Brite tanks are heavy stainless steel vessels. Those with permanent legs would require tools, machinery to move them for cleaning access. Tanks with casters or wheels enable easier portability by a single operator across short distances. Removable legs also allow relocation.

What are the alternatives to brite tanks for conditioning beer?

Some alternatives to dedicated brite tanks include using the uni-tank approach with fermenter itself, using mobile casks/kegs, repurposing existing storage tanks for conditioning or using fractional tanks that share glycol system cost across multiple units.

How critical is the cone bottom slope angle in brite tanks?

A steep cone bottom slope of around 60 degrees allows complete drainage of beer with minimal residue being left behind. This in turn aids in effective CIP cleaning and reduces contamination risks during batch changeovers.

What are manways in brite tanks and why are they important?

Manways refer to large diameter openings on top of the tank shell for human access when interior inspection or cleaning is needed. Manway size of 18-24 inches is typical in brite tanks for an average sized operator to enter the tank safely.

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